Looking good POG
Out of interest how long did you spend cleaning and fitting the vinyl to get to this stage?
Thanks, Thunder
To answer your very pertinent question
:
First, I decided to do the RHS pannier because a) it looked easier to do than the rest, and b) it was in the worst condition. It was really in a shite state (only used for 6 trips but 2 of them were Winter ones). The cleaning and preparation of that took a long time - I spent about a day and a half on the Autosol which gives you an idea of just how bad it was
The vinyl is only 50 microns thick so it shows up any irregularities in the surface. This is both good and bad - bad, it shows up any pitting but good in that you can work it round the BMW logo and rivets.
Another point - corrosion (Aluminium Oxide, I believe) is white and powdery and this will stick to the adhesive surface rather than the vinyl sticking to the bare Aluminium. So, it is essential that the panniers are free of corrosion, oxidisation and grease. If your panniers have no corrosion, then it's a quick wash and a wipe with Acetone.
Cleaning with Acetone takes about 10-15 minutes maximum. You have to then let it evaporate (because it will attack the adhesive) approx 5 minutes.
Vinyl Application
Best idea is to start with the base of the pannier as it's the easiest. The whole vinyl application thing is a learning curve, the more you do, the easier it gets. At first, you'll be all fingers and thumbs, so best to start with the base.
Base of Pannier - approx 1 hour
Pannier Lid - approx 3 hours (it was tricky)
Body of Pannier - approx 1 1/2 hours
There will be a lot of air bubbles once you've applied the vinyl. You obviously get rid of as many of these during application by gently sweeping the vinyl with a card or suchlike. Any larger bubbles can be pricked with a fine needle and the air teased out of them. All the smaller bubbles will go down of their own accord over the next 2 days. The result is almost like a smooth powder coated finish. All of the above pictures have been taken during or immediately after the application of the vinyl, so there are still a lot of air bubbles present.
** Do not panic about the air bubbles **
I have just washed the topbox. It has been on the bike continuously for 2 years, through all weathers, and shows no signs of corrosion at all. It has also never seen Autosol in it's life. Seems strange
Giving it a good clean took 20 minutes. It's outside drying in the sun the now. Treating with Acetone will take 10 minutes and it'll be ready for application.