Hunting/Surging
I have a 02 Adventure with just over 7K on the clock and have found no improvement over my 1100 with reguards to the Hunting/Surging isssue. On my 1100 with 33K on the clock I found the following :
1, They are super senitive to valve clearance adjustment, cable adjustment and throttle body syncronisation.
2, The switch to a single electrode plug of the same heat range, vastley improved the manners of my 1100 in traffic (30/40mph - 2500-3500rpm). Single electrode plugs keep themselves cleaner at lower engine speeds but the trade off is less top end performance (Got this info from a techi at Champion). To prove it to myself I did run them back to back with new OE plugs and he was right.
3, The throttle cable system is flawed in its design when compaired to a rocking bar/lever system as used by most other manufacuters. The cables will throughout their life be changing through stretch & wear so the pull on the butterfly's will rarely be in unison.
4, The by-pass screws on the throttle bodies do not give a linear response, so don't think a 1/4 of a turn on the left will have the same effect on the right. They must be set using vacume signals. On my 1100 I shut them both down and balanced them on the thottle stop screws instead to get a much more stable idle speed set up.
5, I was lucky with my 1100 it had no cat and lambda sensor and thus an open loop engine management system allowing you to set the CO value via a trim pot. Result, it ran better a little richer.
6, Live with it and get some mileage on it. It will be a pain in the ass but things do improve as the miles rack up. The valve train settles down and becomes less of an issue. The throttle cables bed in just as they get to the point the service spec say's they are due for replacment. Ha ha!
7, Watch the syncronisation and the more miles you rack up, the longer it will go between requiring adjustment ( except after replacing the throttle cables as you have to go through it all again). Double Ha Ha!!
8, Bump into a Genie who gives you a decent throttle cable system, a cat free exhaust and a fuel injection system that won't bog the engine down by killing the air flow with a big squirt of fuel at low engine speeds.
What will I do with my Adventure? Keep it, get more miles on it. Try the same spark plugs experiment. Funds permiting get a cat free exhaust and try a make a better throttle cable system. Then try the TFI box or if it does appear the Power Comander from Dynojet.
