It's all down to care, wash regularly and job's a good'un
2008 GSA, 2006 RT, 1999 1100s, 850R all had paint bubbling issues, some parts replaced some not . No paint issue on the 2014 GSLC ( 11000 miles ) and don't ride in the winter. So out of 15 BMW over 25 years, 4 had paint issues. The best quality paint was on my airheads and the K100SE.
This explanation sounds logical as to why it happens :
"If you were painting an ali Johnson or Mercury boat motor leg for total salt water immersion, you would first cover the ali in some acid, wash off, neutralize, clean, dry, then coat with a chromate based etch primer, usually yellow in color. Then follows the layer build up and hot oven bake. I bought a tin of this Johnson chromate primer years ago and have used it on several ali paint projects. Marine paints are also very good quality and nothing like auto paint.
This process and some of the chemicals used in the ali primer are no longer regarded as Eco friendly and you have to use Eco friendly paint that peels off.
With some difficulty, I have stripped the paint off a tranni and rear drive. The BMW paint is a very hard 2 pack catalysed polyester paint, hardly touched by Nitromors paint strippers. I could find no trace of an etch primer used underneath it. Therefore their paint process has to rely on getting a perfect airtight seal and key. Any external dings or contamination on the ali surface before painting will cause problems.
I was curious as to why they put on such a thick paint layer and was not convinced it was for a quality paint finish. When I had the paint stripped off, I could see their castings were not that good and thick paint coating hides and fills imperfections and irregularities.
I was even more curious about the slow air loss from my tires about 2-5 psi per month. After I had the wheels bead blasted to leave a nice key on the wheel rims, I had them powder coated. I get virtually no pressure loss on both tires now. I think these castings have some porosity (meaning not so good) and thick paint is a cheap fix.
If you want decent paint or powder coating work done, talk to marine painters, they know what they are about when parts need to withstand salt water."
Voxmagna from i-bmw.com in 2004