Hmm. it would appear the heated grips have stopped getting really hot..on low setting they are barely warm and on high they are not much warmer ..is there something to do that can make them warmer ? cheers
Hmm. it would appear the heated grips have stopped getting really hot..on low setting they are barely warm and on high they are not much warmer ..is there something to do that can make them warmer ? cheers
The heated grips are just a length of resistance wire, wrapped around the grip. The resistance of this wire length is quite low, so it could be that the connector where the heated grips mate with the wiring harness has become corroded and has a high resistance, this would drop the overall voltage through the grip so that they don’t get as hot. Conversely the switch itself might have become dirty and it too produce a high resistance, with the same effect.
When on low setting there is a 1.9 Ohm length of additional resistance wire switched in circuit, to drop the voltage. On high setting this wire is switched out of circuit.
The grips themselves have crimped connectors at the grip where the resistance wire terminates to the flexible wire which runs down the inside of the bars to the harness connector.
So there are several places where corrosion could occur and cause high resistance.
How to check the resistance.
Go into the fuse box and remove fuse 7 (4amps)
Connect a resistance meter between the forward contacts of the fuse holder and earth.
Your resistances should be
Off = Overload
Low = 7 - 8 ohms
High = 5 - 6 ohms
Note. The bike does not need to be powered or running for this check. It’s a static check power off
So my weedy heated grips have 8.5 ohms on low and 10.5 ohms on high...
I'm no techie at all so is that enough variation to make the grips weak?
Thank you gents... would this explain why they are hotter on the supposed half setting than on the supposed full setting?
The heated grips are just a length of resistance wire, wrapped around the grip. The resistance of this wire length is quite low, so it could be that the connector where the heated grips mate with the wiring harness has become corroded and has a high resistance, this would drop the overall voltage through the grip so that they don’t get as hot. Conversely the switch itself might have become dirty and it too produce a high resistance, with the same effect.
When on low setting there is a 1.9 Ohm length of additional resistance wire switched in circuit, to drop the voltage. On high setting this wire is switched out of circuit.
The grips themselves have crimped connectors at the grip where the resistance wire terminates to the flexible wire which runs down the inside of the bars to the harness connector.
So there are several places where corrosion could occur and cause high resistance.
How to check the resistance.
Go into the fuse box and remove fuse 7 (4amps)
Connect a resistance meter between the forward contacts of the fuse holder and earth.
Your resistances should be
Off = Overload
Low = 7 - 8 ohms
High = 5 - 6 ohms
Note. The bike does not need to be powered or running for this check. It’s a static check power off
I cant find a fuse box.
My left hand grip is cold, my right hand one is toasty. I pressume its just a case of getting a new grip and plugging it in.