So i've got the bike in the workshop and had a good look round and found a few issues that resulted in the owner agreeing to sell it to me. He ran out of patience as he couldn't get is to run right. He has owned it since Feb 2008 mileage at that time was 28,713 confirmed by MOT cert. Current indicated mileage is 28,753 is likely correct. 40 miles in 12 years, is that some sort of record?
The earliest MOT cert he gave me confirms mileage in 1992 was 14,408.
Anyway i digress back to issues, i removed the air intake pipe from the l/h cylinder (no reason but had to start somewhere) and found the needle was not entered in the needle jet! picture below. (sorry in despair, rotation of pictures on this site)
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Removed rocker covers and checked tappet clearances and adjusted, noted slight tightness turning engine over TDC L/H side, investigated and removed cyl head, piston fitted 180 degrees out! (arrow pointing aft).
This has resulted in very slight mark on piston exhaust pocket, i've removed this mark with half round scraper, valve removed and checked for runout, not bent reinstalled and all 4 checked by filling ports with sprit, no leaks.
All internal parts are clean and bright with no carbon as if it's just been rebuilt! It turns out it has!
Bores and piston rings are perfect without marks or any scores, cam followers and lobes perfect, all components look like the low mileage engine I believe it is.
So back in 2008 the heads and barrels were removed to the replace leaking pushrod tube seals, whilst off unleaded exhaust valve seats were fitted, and owner did the re-assembly of the top end himself, just not to a diligent standard.
I also noted the barrel joint had no sealant only grease but also no 'O' ring, looking at year of manufacture 06/78 it seems no 'O' was used until later engine. Obviously oil would have leaked at the barrel to crankcase face. the two small rings were installed both sides.
So i've order what's needed from Motobins and once to hand i'll get it rebuilt and report back.
Really happy with what i've found, it's been a great investment in terms of lockdown distraction, cycle parts need to be checked out, front brake master cylinder (Magura handlebar mounted) needs and bit of TLC as can't feel the spring return of piston against lever.
Once I've confirmed engine runs as expected and everything else checks out i'll fit some new tyres, did I mention it had new rear brake pads in December 2006 fitted by All Bikes in Rochdale mileage @ 27,000