1150 Starting problems

DrAlf

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Fitted a new battery to my 1150 today to solve what I thought was a battery related starting problem. Turns out I was annoyingly wrong. There doesn't seem to be enough power to turn over the engine more than a couple of times before the starter clutch kicks in. I've checked the terminals and starter positive. Both are seated and tight. Any ideas on where to look next appreciated please - is this a symptom of a knackered starter motor? Ta:thumb
 
Sounds very much like a starter problem to me, nice and easy to access, remove and clean :)
Not sure what you mean by the starter clutch kicking in though?
 
That's a great link. Thanks for posting. I'll investigate.
 
I have had (seemingly) endless starting/battery problems with my 2002 1150. Turned out to be down to the Meta alarm system. Having seen this video, I rang 'Jules' who warned me that the ignition sequence would not work forever. Sure enough the very next time I tried to start the bike (to take it in to get the alarm replaced), it failed. :blast If you have the same alarm system and suspect it isn't working correctly, just disconnect it and have it replaced asap.
 
Sounds like a starter problem to me as well, but.

The solenoid dropping out is a bit mysterious.

1. When you press the start button, I take it the lights go out. This should happen as the starter relay causes the load relief relay to de-energise thus putting the lights out.

2. Does the starter motor sound like it's got full power to start with, or does it just turn slowly as if the battery was flat.

3. Are you getting anything unusual like the clock resetting when you press the start button. This is an indication you have a short across some of the starter motor windings, and the starter motor is effectively dropping all your battery voltage across it.

4. If the starter motor turns over normally, and then the solenoid drops out, it could be that your starter relay ( big yellow one ) is dropping the voltage across the contacts ( carbon build up leading to high resistance ) and this is causing your starter solenoid to drop out. One way to check is to apply 12v directly to the terminal on the starter motor that the black lead attaches to. Try and leave the black lead attached if you can otherwise when you do this the load relief relay will not de-energise.

5. If you want to test the starter motor off the bike then it's negative to the case. Positive to the big terminal. And then apply a positive to the small spade terminal (where the black lead goes ) make sure you have the starter physically secured when you do this. If you don't you'll understand why.

Can't think of anything else you could check short of replacement or dismantling to examine.

Ian :thumb2
 
We were prepared to give you a push today!:D Hope you get it sorted in time for our Easter jaunt.:thumb
 
Ian, as always you are a font of knowledge and your advice makes subscription to the site worth it alone. Thank you for taking the time to reply. Greatly appreciated. My comments below:

Sounds like a starter problem to me as well, but.

The solenoid dropping out is a bit mysterious.

1. When you press the start button, I take it the lights go out. This should happen as the starter relay causes the load relief relay to de-energise thus putting the lights out.

Alf: Don't know 100% but will check tomorrow. Fairly sure the lights go out.

2. Does the starter motor sound like it's got full power to start with, or does it just turn slowly as if the battery was flat.

Alf: Full power to start with for maybe 1 or 2 turns then a whirling noise and no engagement.

3. Are you getting anything unusual like the clock resetting when you press the start button. This is an indication you have a short across some of the starter motor windings, and the starter motor is effectively dropping all your battery voltage across it.

Alf: Very interesting - clock has been resetting itself for the last few years despite battery changes. Clock starts when ignition is turned on. I have a stopwatch rather than a clock.

4. If the starter motor turns over normally, and then the solenoid drops out, it could be that your starter relay ( big yellow one ) is dropping the voltage across the contacts ( carbon build up leading to high resistance ) and this is causing your starter solenoid to drop out. One way to check is to apply 12v directly to the terminal on the starter motor that the black lead attaches to. Try and leave the black lead attached if you can otherwise when you do this the load relief relay will not de-energise.

Alf: Too complex for me but I'm meeting up with some mates tomorrow who are far more mechanically savvy - I'll ask them to explain!

5. If you want to test the starter motor off the bike then it's negative to the case. Positive to the big terminal. And then apply a positive to the small spade terminal (where the black lead goes ) make sure you have the starter physically secured when you do this. If you don't you'll understand why.

Alf: I get the idea - thanks for the heads up. Reminds me of the time I decided to take the clutch slave cylinder apart and almost took my eye out.

Can't think of anything else you could check short of replacement or dismantling to examine.

Ian :thumb2

Top man. Thanks:thumb
 
We were prepared to give you a push today!:D Hope you get it sorted in time for our Easter jaunt.:thumb

I'm glad it didn't come to that. Battery changed as soon as I got home and same problem. It's going to be very embarrassing if it doesn't start at the ace cafe tomorrow! Good to see you BTW:)
 
When you press the start button. The start relay pulls in sending 12v to the starter solenoid. This solenoid pulls the lever to engage the starter teeth in the flywheel. The motor spins normally, and then the solenoid is starting to disengage the motor teeth from the flywheel. At that point the engine stops rotation and the motor continues to turn which probaly accounts for the whirring sound.

Leave the ignition off.

If you take the cover off to expose the starter motor.

Remove the small black wire from the starter motor.

Still with the ignition off. Either jump the power from the large power connector on the starter motor to the spade terminal exposed after you removed the Black wire.

Or apply a seperate power to the same spade terminal.

If the symptoms are the same as before then it's your starter motor solenoid. If your engine spins over as normal ( it won't start, no ignition ) then it could be your starter relay.

Ian:thumb2
 
When you press the start button. The start relay pulls in sending 12v to the starter solenoid. This solenoid pulls the lever to engage the starter teeth in the flywheel. The motor spins normally, and then the solenoid is starting to disengage the motor teeth from the flywheel. At that point the engine stops rotation and the motor continues to turn which probaly accounts for the whirring sound.

Leave the ignition off.

If you take the cover off to expose the starter motor.

Remove the small black wire from the starter motor.

Still with the ignition off. Either jump the power from the large power connector on the starter motor to the spade terminal exposed after you removed the Black wire.

Or apply a seperate power to the same spade terminal.

If the symptoms are the same as before then it's your starter motor solenoid. If your engine spins over as normal ( it won't start, no ignition ) then it could be your starter relay.

Ian:thumb2

That makes idiot proof sense - thanks IJH:) I'll investigate tomorrow morning and report back. Ta:thumb
 
I am having the same problem , brand new fully charged motobatt , bike turns over very slowly twice ,the clock resets to zero then the solenoid just clicks , very annoying
 
I am having the same problem , brand new fully charged motobatt , bike turns over very slowly twice ,the clock resets to zero then the solenoid just clicks , very annoying

Those symptoms sound like the grease plate inside the starter motor has become detached and welded it'self across the windings shorting out the starter motor.
 
Thanks Ian I am about to sell the bike so have ordered a brand new starter from germany for £60 inc p+p !!
 
Fixed !! Starter turned up this morning DHL from Germany , ten minutes swapping the starter and she starts in less than 1 second and the clock doesn't reset
 
Fixed !! Starter turned up this morning DHL from Germany , ten minutes swapping the starter and she starts in less than 1 second and the clock doesn't reset

Just as well it wasn't a poor battery connection, you'd have been slightly upset :)
 
Don't laugh I was supposed to go to the bike show at london Excel
on it and 30 mins from meeting my mates it wouldn't start so I jumped on my Suzuki DRZ 400 and made it all the way to docklands on knobblies hitting 70mph on the M25
anyway was so peed off I bought the fully blinged up 1200 gsa off the touratech stand which I pick up in 2 weeks so an expensive day !!
 
Sorted now - issue traced to be an absolutely filthy starter motor. Now starts like a dream:) Thanks to everyone who helped:thumb
 


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