custom G/S dash and oil pan

[a_bakla]

Here are some modifications of my g/s; oil pan spacer and custom dashboard
...............
I removed oil pan and measured all dimentions and geometry then draw it in autocad 1:1 scale

autocad drawing...suitable for all type247 engines



A friend help me to find a waterjet cutting place.
Waterjet cutting as per the autocad drawing, (20mm thick aluminium)
it is looking nice.

made hole in to new part with oil pan
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[FONT=Times New Roman][SIZE=3]Gaskets are cut
[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img684.imageshack.us/i/46692608.jpg/"][SIZE=3][IMG]http://img684.imageshack.us/img684/4787/46692608.jpg[/IMG][/URL]<o></o>

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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][SIZE=3][FONT=Verdana][SIZE=2][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3]Without spacer
[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img411.imageshack.us/i/60237471.jpg/"][SIZE=3][IMG]http://img411.imageshack.us/img411/3408/60237471.jpg[/IMG][/URL]<o></o>

[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3]with spacer
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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3]The oil capacity of G/S (2.2lt) increased to 3lt, and clearence reduced 2cm...<o></o>

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[SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]To extend oil pick up
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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img689.imageshack.us/i/oil2h.jpg/"][SIZE=3][IMG]http://img689.imageshack.us/img689/4649/oil2h.jpg[/IMG][/URL]<o></o>



[FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]Then decided to add oil temp sensor
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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]Isolate cables of sensor socket

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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]New clerance. it is ok for me, same hor. line with the center stand

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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3]analog temp gauge installation...
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[SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]After that I want to add some guagues too, voltmeter,oil pressure and fuel level,12v output also dont want to make any permanent changes on the bike,I want to make it all removable easily
[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]I used 5mm plexiglass, I formed it heating by high temp air gun... It was transparent so needed to paint,that is not my choice it was the materail that only can find...Oil pressuure gauge is the electrical ones<o></o>
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[SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img404.imageshack.us/i/78068419.jpg/"][SIZE=3][IMG]http://img404.imageshack.us/img404/5923/78068419.jpg[/IMG][/URL]<o></o>

[SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img710.imageshack.us/i/90065903.jpg/"][SIZE=3][IMG]http://img710.imageshack.us/img710/5057/90065903.jpg[/IMG][/URL]<o></o>

[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]oil pressure sensor
[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img155.imageshack.us/i/c10y.jpg/"][SIZE=3][IMG]http://img155.imageshack.us/img155/5074/c10y.jpg[/IMG][/URL]<o></o>


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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]my sketch drawing for fuel meter installation
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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]I made a flange not give any damage that precious tank

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[SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img251.imageshack.us/i/67867048.jpg/"][SIZE=3][IMG]http://img251.imageshack.us/img251/8039/67867048.jpg[/IMG][/URL]<o></o>

[SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img14.imageshack.us/i/55539253.jpg/"][SIZE=3][IMG]http://img14.imageshack.us/img14/2889/55539253.jpg[/IMG][/URL]<o></o>

[SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]socket of dash
[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][URL="http://img413.imageshack.us/i/63760864.jpg/"][SIZE=3][IMG]http://img413.imageshack.us/img413/8620/63760864.jpg[/IMG][/URL]<o></o>
[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]all system removable easly in minutes and back to stock look of bike
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[SIZE=3][FONT=Times New Roman][FONT=Times New Roman][SIZE=3]chorome gauges not looking good also need paint them as soon as possible
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[(RIP) Proff]

Thanks for posting this
I like it, A LOT !!!
Now how much for a sump extention kit from turkey to UK ??

Like a fool I let a mate have my last one on long term loan, he sold the bike and "forgot" to remove it
Still waiting for him to pay me
20 years on

 

[DrFarkoff]

Still waiting for him to pay me
20 years on

Not that you have a long Memory Daddioooh? LOL

 

[pete.keys]

Here are some modifications of my g/s; oil pan spacer and custom dashboard
...............

Cool - thanks for taking the time to show all this - some great ideas!!

I particularly like the oil temp gauge in the oil sump extension.

cheers

 

[BigyellowGS]

Looking good

It's given me an idea for the replacement dash for the bitza..