FRONT WHEEL REMOVAL TOOL - MORE IDEAS

  • Thread starter Thread starter Dan Glibitz
  • Start date Start date

Dan Glibitz

Guest
As y'all know from previous posts on the forum, there is no tool for removing your front wheel supplied with the new GS's and there are several ways to cobble together such a tool.

With far too much time on my hands (And a man with a Lathe who owed me a favour), here's a couple of ideas and a recipie of how it's done.

1200WheelTool01.jpg


INGREDIENTS
1 x 22mm nut with a 12mm thread (One I used was from Mr Ebay but I'm reliably informed that all they are is "Jointing Nuts" for 12mm threaded bar and cost pence)

1 x Either 12mm fully threaded bolt (19mm head) OR 1 x 12mm part threaded bolt (Dunno the tech. name but it's not threaded at the head end section)

1 x Welder
1 x Lathe
1 x Friendly Engineer
1 x Spare Hour

METHOD (Tool #1)
Take your basic 22mm Hex Nut, put it in the lathe and mill down the flats, to fit a 17mm Spanner. Take the 12mm Part threaded bolt and insert it into the 22mm Hex Nut and tighten it in real hard. (This re-inforces the now thinner metal at the 17mm end - so you can swing on your spanners). Cut off the bolt head and any thread or otherwise sticking out and weld it in to the Hex Nut.

METHOD (Tool #2)
Take your basic 22mm Hex Nut and your fully threaded bolt. Tighten the bolt into the Hex Nut and weld in place from the opposite end to the bolt head. Put this item in the Lathe and mill down the flats of the 19mm bold head, to fit a 17mm spanner.

RESULTS
Both methods will result in a 22mm Hex Tool, with a 17mm head that will fit the ONLY spanner that comes with your bike, thus enabling front wheel removal without carrying a special sized apanner. :clap

CONCLUSION
I pay far too much attention to details and should just weld a 22mm nut to a 17mm nut like many before me but hey, just look at my tool :thumb :thumb

1200WheelTool03.jpg
 
I made a tool from a left over 3/8" socket and a M14-bolt. It is pretty similar to the left one in this picture(from r1200gs.info):
Tools-37.jpg

Now all i need is a bike to fit the tool :-)
 
JAY said:
Neat - but how does the lathe cut the 17mm head :confused: :confused:
. . . . by turning it into a "Milling Machine" and then you mill off each face of the head 'till it fits the spanner (Was a lot more techno. than this, with measurements being taken etc etc but as a casual bystander, that's what it looked like) :nenau
 
tends to get more mpg and corner better with the front wheel on
nothing in the kit to take the wheel off is as silly as my reply if you ask me !!
i bought a load of funny star things and alun thing and keep them in the tool tray with a sawn off socket arm and knuckle joint and puncture repair kit and alun keys ect ectect
the knuckle joint is effective it all fits ok if you keep a little bag seperate in the bottom of the tool tray ... but should we have to be doing this ??
 
Two blokes driving along the road and pass a factory with a massive neon sign at the gate "RAFFERTY's TOOL WORKS"

"Bloody show off" says one guy to his mate "So does mine but I don't go advertising the fact!"

:D

I'll get me coat!
 
Why not use the one in the toolkit??? Always worked for me.
 
Here is one more homemade version. Mine is a piece 1/2" aluminum milled to hex shape with a 3/8" hole drilled in it and then filed square to fit socket set. The other two tools shown (I used an existing picture and didn't bother to crop it) are a Craftsman spark plug socket that I had to turn down to fit into the head and a spark plug cap pulling tool.

Tools1.jpg
 


Back
Top Bottom