Team tosser re-map day
Hi all,
Have been very busy recently so haven't had the time to post much since the recent re-map day.
Here's a brief summary.
Firstly thanks to Bigrodders for leading the route up the Fosse Way followed by a tour of the dual carriageways of Coventry. Thankfully we didn't quite make it onto the optional detour around Leicester too

Always a pleasure to follow an IAM rider - gives me something to laugh at when I see how many indicator signals they can fit in over a mini-roundabout
I learnt quite a lot from Geoff about how his re-mapping process works. It's all a bit complicated, and clearly we take a lot on trust as it's all electronically programmed into some mysterious black box away from prying eyes. In short:
The air:fuel ratios are frequently a fair distance away from optimal in standard tune. This is altered as part of the re-mapping process and is also part of the process you might have if you fit a power commander etc. There's a lot more that goes into the re-mapping though....
There are five seperate curves or programs sent to the black box. They alter a lot of settings along with fuelling ratios - timing being the main thing. This is related to the ability of the black box to read the speed and throttle position sensor then select an appropriate setting. Basically the settings sent to the engine become more aggressive the harder you wring the throttle, yet are nice and relaxed if you're pootling around town. There was lots more but I forgot most of it...
My bike was quite underpowered compared to others on it's inital run. Fuelling wasn't miles off (A/F ration 14.5-15.0 as opposed to 13.0 +/- 0.5), but the bike was delivering peak power of 69bhp @ 7381rpm, max torque 57ft/lb @ 3952rpm:
As you can see the power delivery (curve going bottom left to top right) and torque is quite bumpy with a big drop off at about 4000rpm.
At this point by electrickery the new settings are sent to the ECU. I am guessing these are generic setting for the GS block. After an engine cooling off period we got this:
Power now near 97bhp, torque 75ft/lb. A little dip around 5000rpm, but nothing like before.
At this point there is some more electrickery and I am guessing that the generic curve is now twiddled with to produce something more specific to the individual bike. Now looks like:
Now a bit over 97bhp, torque 82ft/lb. Smooth delivery. The fiddly bit at the right hand side is to do with dialling in some engine braking - Geoff correctly diagnosed this as a weak point of my bike from the first curve. Since getting home I noticed the AF ratio is a bit low in the lower end of the rev range - not sure how important that is.
Next up is an a multi-gear run - the lumps correspond to 2-3-4-5-6. Power and torque delivery rise as revs rise through the gear range:
A bit more tweaking and we get to:
Power and torque smoothed out through the gears. Not sure of benefit here but maybe makes things smoother as you roll-on and -off.
In terms of practicalities the bike seems much smoother to ride, and low speed cornering and roundabouts are much more comfortable. Things are a fair bit less "grabby" on the throttle.
On the ride home we found a handily placed test area that was NOT AT ALL on the UK road network. Initial acceleration in 4th or 5th seemed for a moment to be as before then the character changes, and the bike just goes and goes. There's nothing sudden or jerky, it just delivers in spades.
I have yet to work out whether my fuel economy has been seriosuly affected. Over the couple of months prior to re-mapping I was getting 47+mpg, and so far it's 48+ but I need to see how that settles over time. I may have been enjoying the bike a bit more than usual recently
Overall I'm very happy. This, for me, was not about a quest for power, although that's very welcome of course. I may not have got the most power of the engines done on the day, but I suspect I got the biggest gains as my numbers were much worse at the start. The tractor is now loads less lumpy and a much more pleasurable ride. Hopefully I will get some efficiency gains too.