seized bolts

flash of the gap

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i got two seized 5 mm bolts with head sheared off on which holds on the plastic front engine cover :mad: there,s enough sticking out so tried to vice grip em out , after much wd 40, still stuck , any idea,s, please dont say drill and re tap :tears
 
wd

wd40 isnt a penetrating release oil so better with plusgas . bit awkward there as ya cant apply any heat . try plusgas if not then you can guess but i aint gonna say it
 
Drill chuck

I had the same problem last week, Plus gas and left it for a few days, then borrowed a mates drill chuck, this gripped really tight and wound the stud out.
 
Try running the engine for a while before assaulting the bolts. The engine casings, being aluminium alloy, should expand more than the bolts, which might just release them.
 


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