Seven Year Itch

Thanks thats just what i was after, you seem to have the engine finns well sorted, do you manage to get the wet and dry between the finns or is there another method for that bit? I have my old 1150 and am unlikley to sell it as i love it, but a refresh would be good.
Getting between the fins is not easy both to make certain that the area is clean and to key the surfaces.

When I did this bike seven years ago, I used a fine emery cloth (instead of wet & dry paper) wrapped around something like an ice lolly stick.

That looks bloody nice.
Have you or anyone else had longterm experience with the ali coloured engine paint? I'm looking at making mine look a bit prettier next year however am worried the paint may not last that long.
cheers.
The main engine parts of this bike were painted seven years ago and not re-touched since then. I've only done the valve covers and air-box again because I had them off and had to paint the recon gearbox to match the engine finish.

Purists will never like the idea of painting parts that were not originally painted. However, this bike isn't a Concourse entrant. There's probably only a little less effort required to paint the parts than to thoroughly clean them. The real difference is in how well they retain the finish and how little effort it takes to stop the effects of use undoing the work.

I'm fairly certain that BMW would have painted their older Boxer engines (had it occurred to them) long before they started doing so with some of their early K-Series and as they have been doing so ever since.

Apart from careful preparation, the choice of paint is important, it obviously needs to be heat resistant enough to cope with the highest temperatures (near the exhaust ports).

There are a number of off-the-shelf engine and heat resistant paints available in aerosol cans. Over the many years I've been satisfying my urge to tart-up cars and bikes I've tried a few. All benefit from some "curing" after application. This may be leaving it for 72 hours or baking it on somehow.

Enamel paints have very good heat-resistant properties and Finnegan's Hammerite has become my preferred option. A few years ago I tried Simonez "Tough" on the engine cases of a K75 that I owned. The satin black looked nice:

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(it's still wet in the above and dry below)

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It takes a long time to properly cure and is easily marked until it has had some heat cycles through it.

It was still looking good when I sold it a few months ago:

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Hammerite, on the other-hand, needs little time to cure and is much more robust from the off.

Satin black on my 1150GSA:

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This image was taken nearly 12 months after the "tart-up":

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What I would advise is that when it's all painted, don't be tempted to jump-on and go for a long ride. Warm the engine in short stages to finally cure the paint. Too much heat too soon may cause it to shrink and crack. The paint may be dry to the touch but it might not have fully dried.
 
ery interesting thread this. The bike looks fantastic by the way but I am not sure about the painting of the engine. I absolutely agree about hammerite on the frame and cycle parts though. I have always believed that the enginge bits being sand cast would aid cooling in an air cooled engine and when I rebuilt my bikes I have always retained the bare metal look. I can understand why people would prefer to paint the engine as they are so liable to look mucky and are difficult to clean in their natural state. It works well on most modern engines as the 1100,s are oil cooled and the K,s are water cooled. Still I( have an open mind and will watch this space with interest to see how it fares when used in anger...... Loved the pics of the K.
 
I painted the engine seven years ago. It hasn't required any work. There's a stone chip on the alternator cover and the rocker-covers suffered a few scratches. The air-box halves are always a bugger to remove for filter changes and they too had picked-up a few scratches. Admittedly, the bike hasn't led the sort of life that it used to but the paint has lasted better than I thought it would. It hasn't even discoloured near the exhausts.

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I've just fitted new discs and pads, cleaned and greased the calliper pivots and spent some time setting-up the callipers (a right pain these ATE's).

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I'm now messing about with action of the brake lever, trying to get a bit more feel by experimenting with the run of the cable to the under-tank master cylinder.
 
I spent ages looking for the fuel balance pipe that runs through the air-box so that I could put the air-box back-on. I was about to give-up and source a replacement and then wondered whether it was still attached to the tank...... It was. :blast

So air-box and carbs back on.

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After fitting the new discs and pads I wasn't happy with the action of the brake lever. Investigating the frame-mounted master-cylinder, I saw that the piston was only moving about half its available travel.

First I suspected the pivot arm was sticking. It was (the rubber boot doesn't keep moisture out) and the mixture of cast-iron and aluminium with moisture is a recipe for corrosion.

Even with it cleaned and swinging freely the master-cylinder piston was still not travelling very far resulting in a very heavy lever action.

Nothing for it but to strip the piston and investigate. I found that the return spring cap had come off the spring and was reducing the spring compression.

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With it all sorted, it was then the thing I dislike most:

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That said, it was relatively painless and the brake has a nice feel now.

Hopefully, it should be running in a few days, if I can find the slim 27mm socket required to tighten the swing-arm pivot lock-nuts. It must be here somewhere. :rolleyes:
 
Hi Mike - am going to repaint a few engine bits on my GS black, and am impressed by your work with Hammerite

To clarify, are you just using the bog stock Hammerite metal spray paint?
 
Sean,

Yes, just normal smooth Hammerite in an aerosol can.

This may be helpful:

http://www.ukgser.com/forums/showthread.php?t=284842


Forgot this thread. The Old Nail sailed through the MoT last week. The tester warned about the throttle not returning, he'd never seen a throttle-stop screw before, once it was slackened off, all was fine. :D
 


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