Well I've really broke it this time!

Shep

Shep of the Dessert
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It all started with an intention to paint the frame on the 'Camel' but has left me with a list of 'to do's' which may render the whole bike rebuilt.

On taking the bike apart its apparant that the wiring loom has suffered from some very unsympathetic/unskilled abuse. Some mods have been done which defy logic ( the loom was stripped, split then rejoined so the frame tube ran between the individual wires making it impossible to remove!) an alarm had been fitted along with an immobiliser and an inline switch to switch all power off via a relay all done with little or no sympathy IMHO

So new loom/s needed IMO, does anybody still sell them??
A flat red relay(sorry not sure what it is?) under the tank has suffered a fire in the past not even sure what it does but a new one is certainly needed.

Most of the fixings to the rear of the bike were loose, very strange. But piles of washers under various fixings where a hacksaw to shorten the bolts would have been a better idea could be the reason:blast

Rear mud guard has a little strut on the LHside that attaches to the sub frame but nothing on the right is that correct?

Cracked rear subframe ( i knew about that though!)

Drive shaft has a little slack on the rearmost UJ.

Took 6hrs to strip the bike to its big component parts the wiring was the worst bit by far, the engine and box is a bit of a lump to handle on your own so I may take the box off to refit else there will be no paint left on the the frame by the time i've battled getting it back in! Is that right or are you all double hard super men that refit the lot complete!

Wheels are to be re strung, engine stripped and inspected, new valves/guides and timing chain etc are minimum requirements I feel, there are slight leaks under the pushrod tubes so I may fit some SS ones while i'm at it.

I fear the more I dig in, the more issues i'm going to find but I'm gonna stick with it for now but I fear now that the costs will rise above the budget I had in mind for the rebuild/repaint (£1500)

Shep
 
Easy answer for one bit, yes my bike only has a bracket on the LH side and none on the right-hand.

I guess you'll be buying a few stainless bolts / nuts / washers to replace the excess length corroded ones?

Good luck with the rest of the re-build!
 
Shep :)
Your new best friend is TARKA :bow
He's an airhead elctrical Wizard, he's also not working this week and I wonder if he could be enticed to visit your narrowboat for a drink or two :augie:augie:augie

I always remove g/box first as it's advisable to grease the input shaft every time you get a chance too

recommended every two years anyway :)
Makes it a lot more manageable...
Do you want the frame Powder or paint coated??
I have mates rates at a local place, ask Sid or Mike P , as they did theres :)

By the way, Do you want to borrow my 65gs mono??
Just needs taxing :thumb2
 
Shep :)
Your new best friend is TARKA :bow
He's an airhead elctrical Wizard, he's also not working this week and I wonder if he could be enticed to visit your narrowboat for a drink or two :augie:augie:augie

I always remove g/box first as it's advisable to grease the input shaft every time you get a chance too

recommended bi yearly anyway :)
Maket it a lot more manageable...
Do you want the frame Powder or paint coated??
I have mates rates at a local place, ask Sid or Mike P , as they did theres :)

By the way, Do you want to borrow my 65gs mono??
Just needs taxing :thumb2


I was going to go for Powdercoating and by co-incidence i'm thinking of using the Devon Rim Co. to revamp the wheels, so it may be handy to make one trip to the west country and get the lot done at the same time. What colours do they powder coat in?

Shep
 
I was going to go for Powdercoating and by co-incidence i'm thinking of using the Devon Rim Co. to revamp the wheels, so it may be handy to make one trip to the west country and get the lot done at the same time. What colours do they powder coat in?

Shep

What colour you want ???
 
You can ( could ) still get a main wiring loom ( there is a secondary one for rear lights etc ) from Motorworks...twas about £120 though:eek: Quite easy to re-wire as the loom is only able to be fitted one way...best asking for someone to photo there loom in situ for you to work from:thumb2

As proff states, if engine coming out then you have to remove gearbox first..and the splines on the gearboxneed a special grease ( one tube at about £6.00 lasts as long as you will )!! Special socket (£7.00) for removing swingarm plus four stretch bolts when re-fitting drive shaft ( plus fit a genuine OE rubber gaitor on the driveshaft when re-assembling ).

Check your steering head bearings before dismantlingr..worth doing if at all knotchy whilst pulled down ( about £35.00 ).

Always, ALWAYS to expensive so bare in mind what you want the final bike to be like...road poser/bling special or genuine ( my type ) road/off road special.

Stainless spokes are a must. Blue and yellow...:eek:....only kidding, at least it will be different !!:)

Lots more to talk about over a dark winter..so ask away........oh and start saving those pennies now...we'll form a committee to help you along the way.:D
 
Suppose it goes for any kind of rebuild , but if your going to keep it and use it through your twilight years :augie then it doesn't matter how much you spend on it ..... :rob

Just do it right first time ...................... :agree
 
Suppose it goes for any kind of rebuild , but if your going to keep it and use it through your twilight years :augie then it doesn't matter how much you spend on it ..... :rob

Just do it right first time ...................... :agree

I agree, i've no intention of selling this one, but I do intend to use it so there's no need for it to be immaculate just nice would be enough:thumb2

He only has a few left, so why bother doing it properly :D

I have a good memory I 'll have you know:rob:kissy2

Shep
 
Good news is that the main loom is available along with the various sub looms
direct from BMW. I didn't expect that:thumb2


I just need to see if they can supply the little rubber bobbins for the battery box and the main stand bushes, that are also knackered, so I may be able to get them as well:thumb2

Shep
 
Good news is that the main loom is available along with the various sub looms
direct from BMW. I didn't expect that:thumb2


I just need to see if they can supply the little rubber bobbins for the battery box and the main stand bushes, that are also knackered, so I may be able to get them as well:thumb2

Shep

Sherlock do the Bobbins and IIRC the main stand bushes :thumb2
 
Good news is that the main loom is available along with the various sub looms
direct from BMW. I didn't expect that:thumb2

I was going to say that a couple of years ago I did my mate's 80/7 and the loom was available from BMW, next day: £80 + vat (what is it about these older bikes that seems to encourage people to butcher the wiring?).

If you are going to strip the engine, put the block back into the frame before re-fitting the barrels; makes it much easier.

47327435_kekVH-M.jpg
 
Sherlock do the Bobbins and IIRC the main stand bushes :thumb2

Now ordered and comming tomorrow:thumb2

Lets hope the rest of the bits and bobs come together as easy:thumb2

Spent a bit with a German company today for some bling S/S bits, I was looking for a new front wheel spindle and ended up with a wallet frenzy and still did'nt get the spindle:blast

Shep:D
 
Good news is that the main loom is available along with the various sub looms
direct from BMW. I didn't expect that:thumb2


I just need to see if they can supply the little rubber bobbins for the battery box and the main stand bushes, that are also knackered, so I may be able to get them as well:thumb2

Shep

BMW's support for the airheads is fantastic and they are more often than not the cheapest option and you get original components :thumb2

You'll have fun getting the battery bobbins off if they have rusted in place. All part of the airhead experience :D
 
seeing threads like this does nothing to help my resistance to the airhead:blast


looking forward to seeing this shep , blue and yellow :drool
 


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