1150 GS Adventure SE Rebuild

I've got one fork stanchion, a front wishbone/telelever arm, front mudguard. Do you need front fork sliders ? if so i've got a pair of those. Is the forkbrace swivel joint ok ?

Ha, I was just going to post to remind him you had a front end!! beat me to it... bang goes my commission!
 
The only downside I can see of the paint is that it is a gloss finish, not the satin finish of the original paint. Hammerite smooth satin is a near perfect match for the black on the GS.
 
The only downside I can see of the paint is that it is a gloss finish, not the satin finish of the original paint. Hammerite smooth satin is a near perfect match for the black on the GS.

Just been and bought some didn't notice gloss finish looks like I'll be givin the gates a freshen up.��
 
I've got one fork stanchion, a front wishbone/telelever arm, front mudguard. Do you need front fork sliders ? if so i've got a pair of those. Is the forkbrace swivel joint ok ?

I'll drop you a PM ...


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Thanks folks, I just bought a few cans £2.99/400cl :thumb2

Do you think it'll take on top of old hammerite on my garden furniture?

Sorry to interfere with your thread Nin. Anything I can do to help let me know. My bike is almost identical to yours - apart from the damage :augie I've got a few bits and pieces like Wunderlich rider and passenger lowerers that might be useful. If I remember from when we met last week you're fairly tall.

Hi Dave, nice of you to remember me! Yes 6'3" still. I'll be in touch ...


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Everyone's favourite, Uncle Vern came good and his consignment arrived safely today - although the UPS man woke Mrs Nin which is never a wise thing to do after she's been travelling all week ...

Yes Vern wraps his parcels as well as he makes his panniers.

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Even got keys ...

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Managed to make a little progress this morning before the family woke up.

Yesterday I noticed an oil weep behind the Hall sensors

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So off comes the front cover, which is pretty corroded anyway.

Anything else I should do while I'm in here? Bike is 2005 with 72k miles, but very quiet on tick over.

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Of course the cover has the ubiquitous broken bolt:

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Taught it some English with the blow torch/mole grips special service tools:

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Out it comes

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And a further job search throws up some things I knew already but hadn't listed yet:

Rear rack corrosion

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Rocker cover - but new ones on the way, thanks Colt.

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Leaking fuel connectors put petrol on the gearbox and stained the paint - that might need a respray

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I carried out a Cat-scan to confirm

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Bars are bent - but I'll put Fatbars on anyway

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Damage to rear drive casing. I'll just have to touch that up for now - any recommendations for the longer term?

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Just spotted the main beam unit has a broken mounting which I can't find. Doh! Will need to replace that.

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I had my eye on this bike but you were too quick!! Great to see that you're making rapid progress and thanks for sharing. Is that tank repairable?

Keep us posted and good luck:thumby:

Hi DrAlf

I sent Chris (Tunneruk) a couple of pictures and he's very confodent he can repair and respray it to look better than new - he'll spray on the GS not use decals.

Progress quick so far but some heavy weeks at work and an empty wallet now will slow things up a bit!
 
Nin,
If the fairing spider (bit that goes from headstock to oil cooler etc) is bent then give me a shout.
I have a spare that came with some other stuff

Neil
 
Is the rear rack damaged or just corroded?

Just corrosion fortunately. DaveGS has just given me a contact in Reading for metal finishing so I'll get a load of bits together including the rear rack and get them powder coated.
 
Nin,
If the fairing spider (bit that goes from headstock to oil cooler etc) is bent then give me a shout.
I have a spare that came with some other stuff

Neil

Cheers Neil

It looks ok but if it proves otherwise I know where to come.
 
Just corrosion fortunately. DaveGS has just given me a contact in Reading for metal finishing so I'll get a load of bits together including the rear rack and get them powder coated.

Nin, they don't do powder coating but they do a great job on shot/grit/vapour blasting and also conventional paint. There's a good outfit in Cardiff Road Reading who they'll send you to for powder coating.
 
Thanks Dave. I'll get all my bits and pieces together and go and have a chat with them.
 
Right the only thing I'm struggling to find is a replacement beak - anybody got or know of one? It will be resprayed so colour isn't important.
 
I've got a rough one in white, that I got off Mike O.
You can have it for the price of a drink.
It came off one of his GSA's

From memory some of the threaded inserts are a bit shot, but they can be replaced, but the beak extension is currently on my bike.

Neil
 
Definitely in better nick than that!
If you have a soldering iron, you can heat up the brass threaded inserts and pull them out of the old beak, and use the same method to push them into a new beak.

I'm popping over to Leighton Buzzard next Sat to pick up some old bike parts, how far is that from you?

Neil

PS
Being a GSA beak means that it already has the power socket fitted
 


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