Well a chance meeting on Sat with a guy at High Beech had my bike round his place yesterday with a setup to measure the play in the newly rebuild final drive..
Whilst I was fitting a new set of Venhill Braided Front lines and a Mitas E10 rear tyre we got the final drive removed and he went to work..
It was actually very easy to measure and had I of known of this procedure I could have done it myself.
The play in the newly rebuild FD is 0.08mm and I think he said the upper limit was 0.10mm, that puts it within spec, unless BM was wrong again with this value??.. I even contacted the previous owner who was a old acquaintance and he confirmed the FD had never been touched in the previous 34000 miles prior to my purchase.
I am doing a trial run to Russia early/mid 2017 before the big trip, I will keep a eye on it and go from there.. If I need to do the rebuild every 40k then so be it, the bike is used for a lot of off roading and greenlaining so higher wear on parts is to be expected. The bike owes me peanuts in the grand scheme of things I can live with that.
Regards