Thanks for the links 'Puma'! Not much being given away on that site then.
I shall be picking up the R&D sump plate profile tomorrow and see how things work out. One thing for certain is that £50 per finished guard is out of the question.
There are material costs, machining, folding, welding, treatments, labour, packaging and shipping to consider. To put these out at 50 notes a throw means I am working for nothing and at a loss.
I understand everybody wants something for nothing these days but in reality prices are set for a reason, not to rip people off but to be able continue the purchases of materials, labour etc and continue production.
In saying that I do personally find some advertised prices very hard to justify.
Puma your points are very valid and along my lines of thinking generally. I am apprehensive about powder coating though because it won't take long for it to look second hand being in such a vulnerable position.
I am much more in favour of deep etched anodize because the treatment will out last PC due to surface penetration being part of the process, though all treatments have limitations in their wear rate of course.
Form over function: I am not generally inclined to go with the 'form' in this instance because the items description suggests it should be 'up for purpose', meaning it is designed as a guard, not a decoration and therefore I'm sure it wouldn't be too long before customers started banging my door down saying 'I only looked at it and it folded on me'!
This is not to say I would produce something along the lines of a handle-less shovel to bolt on your sump! No, function would be priority, aesthetics a close second.
Why not build 2 types: Perhaps long term but initially a one guard fits all.
Colour Options: Black or Silver Anodize with a view to powder coating as another option at a later date, perhaps.
Pepper Pot Design: Yes stones could enter and rattle about but more importantly the oil cooler gets good air flow. The base could also be pepper pot design so those rattling stones find a way back out again.
Oil Plug Access: How essential is this? 5 bolts will have the guard removed in 5 minutes. Have you got 5 mins to spare when doing a service?
Before I get too carried away (and no promises have been made) I will be closer to getting a final costing tomorrow, or the weekend at the latest.
Thanks for your input guys!
Ps: The 'magnetic' suggestion was a TiC comment btw!
