F800GS winter restoration project

sijohnston

Registered user
Joined
Dec 25, 2007
Messages
855
Reaction score
0
Location
N.Ireland
I've just returned from a trip to Mongolia and Siberia (see the link from my signature (awayfromhere) at the bottom for the 'in process' ride report). The bike has now approaching 40k miles on it and other than the main nut on the thrust pin coming off in the clutch, the bike behaved faultlessly, and I've written to BMW to say so. After inspecting the clutch which has done a lot of off-road work and 1st and 2nd gear feathering, there is only a little wear!!! Rotax know what they're doing. Oh, and by way of critique, judging by the dings, the rims are quite soft!

Out of all the bikes I rode with, everyone acknowledged that it was the best suited bike for the job. Those with 1200's and African Twins which I met commented that they were going to chop them in for the 800 on their return. If I was to change again, I'd go for the same bike or maybe the 650 X-challenge modded up.

I took a pretty bad spill in Mongolia after hitting a dog at speed. The bike got well and truly trashed and yet was still able to get me home, in spite of the engine bars knocking one of the header pipes out, and it sounding like a bag of bolts. The binnacle/screen came off, one of the adv-spec bars was ripped out at right angles, headlight smashed, and the fairing is in bits.

Thus, I have a project on my hands. Mechanically, the bike has had more services than required and is absolutely sound. But rather than chop it in, I've decided that since I now own it outright and have the finance squared away, I'm going to give it a make over. I'd like to find a boat builder to build a dakar-esque cockpit, throw in full ohlins suspension, and recondition the whole thing, as well as give it a paint job. Any suppliers who want to help me ready it for its next voyage (in return for profile) or anyone with good ideas, please check in with me. Given that I normally ride during the winter, this will be a painful, but necessary project.

Contrary to those who think otherwise, my opinion is that the F800GS is a piece of mechanical art and probably the finest overland bike on the market.
 
After having also ridden an 800GS I wonder why people bother with the 1200... The 800 is a fantastic piece of kit, I just can't afford one...:(

At least they wouldn't have to worry about the FD going Pete Tong:D
 
I did not want to say that Johnny after all it's just a small percentage of all the bikes that were sold:augie

Really.................you wouldn't think so............reading the GS Forums around the world:aidan
 
Hey SIJohnstone ... I had a look at your blog and imagine my surprise when you mentioned meeting Cain from Australia on the 22nd of July and showed a photograph of his KTM. My monthly riding group met him on "the Old Grafton Road" in Australia last year when he stopped to help one of us who had a puncture.

We only talked for a few minutes, but he seemed like a really nice bloke and told us about how he and a group were going to Mongolia and Russia in 2010 ... looks like he made it! I remember telling about how I was reading this fantastic ride report about Russia from an englishman called Colebatch.

It really is a small world after all!

Great photo's by the way!
 
Well don Si ... great report and piccies :thumb

But FFS keep quiet about the 800GS and how good it is ...

Every bugger will be wanting one :eek:
:beerjug:
 
thanks for the comments boys.

photos of the bike are starting to go up on my website and on the ride report here. it's poorly, that's all i'll say. having said that, i met with a body shop last week who are going to do a complete respray for some promo space on my bike and on my site (i think). so, a different colour coming up. i'm going to start dismantling and will be putting an ohlins shock in the back and hyperpro up front. a new cockpit will feature too.

on top of that, i'd quite like to get myself a low mileage second hand 650 x-moto and drop a 21" front wheel in and a bigger tank. i'd then make it look a little like walters x-challenge. while it would be more fun off-road than the still capable 800, it wouldn't get me to the off-road sections anywhere near as effortlessly as the 8.
 
thanks for the comments boys.

photos of the bike are starting to go up on my website and on the ride report here. it's poorly, that's all i'll say. having said that, i met with a body shop last week who are going to do a complete respray for some promo space on my bike and on my site (i think). so, a different colour coming up. i'm going to start dismantling and will be putting an ohlins shock in the back and hyperpro up front. a new cockpit will feature too.

on top of that, i'd quite like to get myself a low mileage second hand 650 x-moto and drop a 21" front wheel in and a bigger tank. i'd then make it look a little like walters x-challenge. while it would be more fun off-road than the still capable 800, it wouldn't get me to the off-road sections anywhere near as effortlessly as the 8.

Hmmmm, when you say low milage, how low do you mean?

I've got a 59 plate x-challenge that has about 450 miles on the clock, but I need garage space......

PM me if you wanna chat:augie
 
Excellent report, photos and video. Good luck with the project and everything you do in the future. Keep us all informed with plenty of pics.:aidan:thumb:thumb2
 
fearing that i might have to leave Ireland in a week or two, in search of work somewhere, i left the bike up at Paul Harbinson's at Coleraine yesterday.
Bike%20on%20return.jpg

normally used to working on summer use polished sports bikes, he wasn't really sure of what to make of a dust/sand covered high mileage horse like this. First things first, he wanted to take it out and powerhose it for half a day.

regardless, wherever I am and as the money comes in, he'll just have a constant stream of parts arriving at his door to be fitted over the winter. it's good to have it left in such safe hands though, as i don't know many other techs on this side of the Irish sea that i'd have working on it.

dropping all the panels off to the body shop this morning for some plastic welding and painting. are there any mauve and green F800's yet? :eek:
 
dropping all the panels off to the body shop this morning for some plastic welding and painting. are there any mauve and green F800's yet? :eek:

If you were offered a 'cover half the price' would you fancy inquiring about getting some molds of the panels done?

I require molds (heat resistant to 200degrees) for my carbon mod on my F800GS. If this was something you are interested in, l'm the other half of that offer.
 
molds? clarify this for me if you will. :eek


If you were offered a 'cover half the price' would you fancy inquiring about getting some molds of the panels done?

I require molds (heat resistant to 200degrees) for my carbon mod on my F800GS. If this was something you are interested in, l'm the other half of that offer.
 


Back
Top Bottom