Fitting back box plate

Buz

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I have to fit a back box plate to carry my vario back box (needed to transport laptop). The dealer was going to supply/fit it as part of the sale, unfortunately they can only supply and won't fit. The reason being a bolt should fit into what i assume is a captive nut, unfortunately the threads in the captive nut have been knackered by one of the previous owners. I now have an issue of how to get a fixing to hold the bracket for the fixing plate.
I've attached a photo of the offending hole for you to look at, all i can think of is getting someone to tap a thread for a bolt of a larger diameter? There is no way of getting to the back of the captive nut to use a bog standard nut and bolt.
Any other suggestions?
 

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Weld the hole up, drill a new hole and re-tap?
If you can't weld you ought to be able to find someone local who can.
Good luck, Rob.
 
Im wondering if this might have been me (previous owner) give us bike details .

Oh and can you rethread the hole ?
 
0r just helicoil it. Easier as I prefer to pull the Ecu`s before welding late model bikes.
 
Im wondering if this might have been me (previous owner) give us bike details .

Oh and can you rethread the hole ?

I doubt it, i bought it from Gloucester :D Its an 06 1200 last 3 letters MGJ :thumb2
I assume the hole could be rethreaded but i'll have to find someone local with a tap and die set :beerjug:
 
I'm not a fan of transporting a laptop in a topbox, on the tripod mount at the back of a GS - the movement (due to the box being well-cantilevered out over the rear wheel) seems a bit bit excessive?


Of course, if it is a company laptop - that might not be a worry.

Al :)
 
:blast
Fecking plastic thread and bolts...:mad:
I had the same problem on my 05 1200.
SamD had the same problem on his 1200 30yr model.
whilst trying to fit a H/Becker Rack.
has to re tap thread in the end.......................... :tears :tears
 
:rob
A good dealer would / should sort it :(
 
:rob
A good dealer would / should sort it :(

Probably would at a price!
Their attitude was, they couldn't fit it 'standard' and couldn't deviate from this :blast

Didn't think of it being a plastic insert type of nut :rolleyes:
 
I had this when i bought mine aswel. Stud had broken off in the threaded hole.

In the end i opted for GIVI Monokey Top Box & full panniers. Never wanted to pretend i was Charlie or Ewan anyway :)
 
I already have the vario top box from my old bike and the dealer supplied the fixing plate so may as well try and use it :D
 
I doubt it, i bought it from Gloucester :D Its an 06 1200 last 3 letters MGJ :thumb2
I assume the hole could be rethreaded but i'll have to find someone local with a tap and die set :beerjug:

I found a local mcycle repairer , my bolts siezed and then broke in the holes, he drilled out the residue and rethreaded for me , £10.:D
 


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