bash, bash, done!
Righto guys,
I managed to remove the metal where neccessary, with very basic tools:
It took two hours to remove the outer 10mm of the hub with that, something that might otherwise be used to break out of jail.
Anyhow, after removing the internal step to relocate the bearing, I also reduced the bearing spacer by 10mm. Then I filed down the speedo drive washer, which I fitted into two little slots I made in the hub:
The new r1150r speedo drive I bought had to be altered in length to fit, but when that was done it all went together ok, looked like a bought one.
Until I spinned the wheel that is.
I bought the wheel for £45 on ebay with some known damage to the rim edge, but described as true. P!sh. The damage to the rim edge was worse than I'd expected, deep gouges and a fair bit of metal missing, but usable. However, spinning the wheel in the forks showed a wobble where it had hit something when the metal gouging was going on, enough to bend the spokes and disc carrier posts slightly too. The discs had a noticeable runout, enough to make them bind slightly in the calipers as the wheel turned.
But I'd gone to this much trouble so I had to at least give it a try, so I popped the tire on and took her for a spin. The bike rides beautifully, no wobbling or binding detectable and I might just have left it at that. But I saw a brand new r1150r wheel on Motobins website, so I just phoned up and bought it. I'll use the home-made one until it arrives, then I plan to make the 1100s wheel into a clock, maybe sell it on ebay
