just back from a 1000 mile jaunt round ireland and 40 miles from home I thought I felt a knocking from the FD. Pulled over after 10 miles and oil everywhere - seems to be coming from the rear brake disc side. What's the likely problem?
just back from a 1000 mile jaunt round ireland and 40 miles from home I thought I felt a knocking from the FD. Pulled over after 10 miles and oil everywhere - seems to be coming from the rear brake disc side. What's the likely problem?

Find out where it is coming from, first.
Paraffin and a stiflish paint brush will take all the gooky oil off. It's probably got into the pads, too, though those are like cheese anyway.
This may well be handy: http://www.r1200gs.info/howto/reardrive.html http://www.r1200gs.info/howto/brakepads.html
Was there any movement in the fd with the wheel fitted when you wiggled it or any grinding noise or feel? It would also be interesting to find out how much oil is left in the fd.
Because the FD has no breather (sealed for life), if it is overfilled with oil it becomes pressurised and the oil blows out past the lip seals. Mine did this through the input pinion seal when I accidentally added 250ml of new oil rather than the required 220ml. I'd say yours has leaked past the crownwheel inner lip seal judging by your pics and I'd suspect it would be prudent to replace the seal which involves a bit of work and some special tools.
If it were my bike, I would thoroughly clean everything then degrease with an aerosol of brake cleaning solvent spray and a clean cloth. I'd then drain the FD and refill with 220ml of castrol SAF-XO oil (£15 a litre) then go for a slow short ride and stop frequently to check for leaks. If the leak is fixed, fit new brake pads ASAP. If it continues, you've wasted £15 (you haven't really as you can always use it in future) and know where you stand requiring a FD rebuild with new seals. Patzx12 on this forum rebuilt his FD, perhaps he could advise you based on his experience as he clearly knows whats involved and how difficult it is.
The knocking/clunking you experienced was most likely due to the oil loss resulting in a reduced oil film which normally providing a cushion between the crownwheel and pinion.
Dave,
Didnt you get it rebuilt before by Brian? Any warranty on that repair?
Permission to use my "should have brought an 1150" comment.
Trev
Collapsed main bearing. Hope to be back on the road next weekend. Will miss biking on monday and tuesday when i'm off work.....So were are we now with this issue?
Collapsed main bearing. Hope to be back on the road next weekend. Will miss biking on monday and tuesday when i'm off work.....