Well, lots been going on and lots more information. So please bear with me. Firstly Phil’s bike DID have the vent fitted. He was not mistaken at all. The reason, my guy said it wasn’t fitted was simple really. It wasn’t actually fitted when he handled the cases. He didn’t look closely enough to see that the hole was there. “His” guy had been instructed to thoroughly clean everything for inspection and did a fabulous job. Including removing the rubber (silicone?) hose before it all went in the hot wash.
The downside of this thorough cleaning, is one avenue of failure can’t be verified.
Because the oil carry over was still clearly happening, despite the modification I wondered if the vent was blocked, it’s in a vulnerable space, by road debris, or possibly kinked. Unfortunately, it’s been blown through, so there is no evidence either way. As a precaution, when we put it back together, we will extend the tube somewhere out of the way and fit a filter.
Luckily I have a good few contacts who modify, mend and generally play with Harleys. Amongst them is a guy, who specifically plays with M8s who bent my ear for over an hour on the subject and I feel I’m getting a handle on it. He tells me that, whilst the vent is a solution, it’s not THE solution for all affected bikes.
He also suggest that I go for the “fat” pushrod modification….and….. still keep an eye on the levels. He reckons his, highly modified, bike still moves about 100ml over 2000 miles. Now, there is also a twist to the pushrod saga. Some (earlier bikes) have very slightly different size rod holes through the shaft. The modified shaft is now available in two diameters, so take care.
The other issue appears to be a problem with third (and occasionally sixth) gear. Possibly over-hardened and therefore brittle. This becomes a problem with tuned bikes, when third gear does a lot of work. To completely eliminate this issue, the only solution is to move away from the Harley parts and use a Baker set. These are straight cut and therefore stronger. Harley don’t use straight cut because they are intrinsically noisier and that’s an issue these days.
Now…..about oil pumps …… and top-end rattles…..
Ps….. I’m thinking a gremlin bell may be a good back up…