Metal flakes in the final drive oil

My original FD big bearing died at 26,000 miles and I replace it myself. My installation lasted 35,000 miles. It was replaced again but didn't last long so I bit the bullet and sent the entire FD assembly to Scriminger Engineering with instructions to do whatever was required. A couple of hundred pounds later it was good to go. Sold the bike with 96,000 miles and the FD was still great.

If the DrF has the kit to deal with the input shaft which is very high torque and needs special tools then just hand it over for a complete refurb.

It's worth the money for peace of mind.

Thanks for the advice:thumb
 
Quite likely Big bearing fucked then!

BUT :rob split it and see what is its like away from the rest of the drive...:rob

If it moves freely then likley you have a problem up front probably the front or input bearing

Also if ordering spares? order the ABS sensor o rings and the BIG o ring that goes around the edge of the FD and get yourself a tub of red rubber grease anything rubber get a slather of grease as its rebuilt that will help prevent water / dirt / salt ingress and consequentially corrosion if you need to split it again in the future

Thank you too for the advice. I'm eager to find out what the problem is and I'll wait to see what's going on before I order any parts. I have possible solutions to the problem open to me and that is encouraging and reassuring.

Also, I rode the 850 this morning to work and the final drive is smooth and quiet. The 1150 feels very very rough. I had an inkling something was wrong when i test rode it but had the '1150's are not as smooth as 850's ' at the back of my head. Anyway, cheers.
 
If the DrF has the kit to deal with the input shaft which is very high torque and needs special tools then just hand it over for a complete refurb.

Excuse my ignorance but is this the input shaft on the left and why can't I see a bearing listed in the parts fiches on Max bmw?

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http://www.maxbmwmotorcycles.com/fiche/DiagramsMid/B0000749.png?v=04282014
 
The part on the left of your pic is "basically" the input shaft of the final drive

but is really the pinion as in Crown wheel and pinion

B0000783.png
 
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Look here

Mark Huggett, website is www.bmwbike.com. If the above link doesn't take you to the correct page just follow the:- products; online shop; R models 4v; Serie R21 and then track down to the final drive section. Lists all the bits for the pinion assembly with BM part nos. with their prices to compare with your dealer offer or Motoworks, Moto-bins, Sherlocks etc.

Edit, linked the image. Huggett's prices are in Swiss Francs

btf_33_0638.jpg
 
Ehm Owen You do not want to be buying any of those bits!

you don;t have the gear to change them in Normal DIY situation !
 
You need

1 of these TRA51182 large O ring

1 of these TRA42210 Large Bearing

1 of these TRA63482 Large Seal

2 of these BRA27220 ABS sensor O rings

and about 200cc's of GL5 specifiction Gear oil
 
This has all the potential to turn into a car crash thread. :D

It is more that I know Owen and he has more youthful enthusiasm than is healthy and he would give it a bloody good try to get those bits out and probably cost himself more money in the long run

He's well capable of doing the big bearing and seals etc But he hasn't the heavy duty stuff for the input bearing and the other bits :aidan
 
Eh hang on, I'll not be spending a penny until I know what's in there. If there's a hole in the Bevel box like the link you posted, I'll be spending my money on beer. If it's just bearings, I'll buy those then. I was just trying to confirm which bit was being mentioned, not suggesting I was going to buy the whole lot:blast

Thanks for the subsequent vote of confidence though!
 
. I was just trying to confirm which bit was being mentioned

Ahhhhhhhhhhhhhhh You did not say this Grass hopper.....

the bit that was working as a boring bit was part 7 in this drawing it had moved on the rear of the pinion (input shaft wotsit), I do not know how but it had moved back towards the crown wheel and was buffing it too

You will know right away If its done it as you will see a whole circle of 2 1/2 cm rather than a wee one of 1cm

btf_33_0638.jpg
 
I'm going to look tomorrow morning. I'm not going to have a chance to clean it with paraffin but I did put new oil in the box yesterday and rode two miles, so I'm hoping that will have flushed a lot of the crap out. I'll take some photos...
 
I don't have time to split the box this morning. I dropped the oil though and this is what I found:

ImageUploadedByTapatalk1415785393.858474.jpgImageUploadedByTapatalk1415785409.557455.jpgImageUploadedByTapatalk1415785434.789391.jpgImageUploadedByTapatalk1415785457.131380.jpgImageUploadedByTapatalk1415785481.072329.jpg
 
ImageUploadedByTapatalk1415785520.215868.jpg

This one too. The jagged piece was in there two. About five to ten times the amount of chunks came out on Monday. I'll split it later and look. Also, the photo does not show all the sparkly stuff in the white container.
 
Pah, this is when you worry ..

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When your crown wheel turns from this...

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To this......


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View attachment 269402

This one too. The jagged piece was in there two. About five to ten times the amount of chunks came out on Monday. I'll split it later and look. Also, the photo does not show all the sparkly stuff in the white container.

No dismantling needed - Very simple - Just pull the final drive flange seal out and you can see the bearing cage... or whats left of it in your case. :D
 


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