Removing Vario top box bracket - warning - duh moment!

Zimboy

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I had an odd shaped load to take on a long trip (800mm lens to the Lakes), and thought that I'd quickly whip off the rear seat, Vario top-box and bracket to make a large flat area. Huh!

:( Thumbs down for the difficult to access Torx head boltin the middle - just fiddly and not something to do in the dark.

:mad: :mad: Double thumbs down for the two bolts that fix the black metal bars to the rear of the frame. Why so tight?

I wasn't paying attention, too bloody eager, and didn't read this... http://www.ukgser.com/forums/showthread.php?t=182456&highlight=bracket+1200

...so now I'm off to find a 3-6mm Easy Out bit to try to drill and tap out the bolt that snapped inside :augie It came out 10mm and then snapped off flush with the washer, so not even a little bit left out so I can hang onto with a vice grip. I wouldn't dare weld a nut on or heat this up, even if there was anything protruding.

Any suggestions before I stuff things up even further? This won't be the last time I'll want to remove the bracket.
 


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