Ok all pinned out perfect only thing is still no +12v at pin85, so had a rethink about where thats coming from having written the above and had a closer look at the ignition switch much waggling of the key and boom it kicks into life, dam ignition switch looks like it will have to be replaced which will mean seperate keys for the panniers unless I change them all I think. Well at least I have it isolated after many red herrings and much checking, at least I understand the ignition/starter side of the bike more. Thanks again for the replies gets the brain cells going......off to the net to find that switch, then stick the tank back on.....cheers.