The (unprofessional) 'restoration' of an 1100GS...

Dave T

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Following on from this thread, I've decided to take the easier (than buying a replacement bike) route, and invest some time and effort into my 1100GS.

I've titled this as an 'unprofessional' restoration as, unlike @mikeyboy and @nicholsonj2252 and many others on here who appear to the untrained eye to be able to turn out stunning bikes at the drop of a hat (I know that there's years of experience and hard work gone in to get them to that point though :beerjug: ), I am not a 'professional' engineer, mechanic or anything remotely related. I have had a science based lab or office job usually, I have no specialist tools and no real experience....
I've never restored a bike, or even done significant work on one. I can muster a few oil changes, never done valve clearances, nor changed brake pads... so I think that gives you an idea of the level that I'm at. But.... it's just a big meccano set right?
I don't mind buying some basic tools as I need them (i have decent socket set and screwdrivers, and a few odds and sods), and I'm not so proud that I won't farm out some (seemingly easy) jobs to more experienced hands. I have acquired the Haynes manual :blast... and the much thicker Clymer manual :yikes.
I'm also not great at posting up regularly, especially photos, so that'll be another learning curve. I'll also make no bones (or apologise in advance - delete as appropriate) for posting up pics of the bloomin obvious, the simple, or the downright dull... small victories and all that. Constructive comments will be welcomed throughout.

I will probably post in separate threads specific technical / stupid questions, to try and keep this as a journal of the improvements I've made to the bike, the things I've broken in the process, and the money I probably shouldn't have spent.

So enough about me (for now) and a bit about the bike, or 'Sazkia' as she's called.. (her Northern Ireland reg starts SAZ)....
She's a 1997 1100GS, so presumably has the 'later' gearbox, which, although I believe is an advantage, I don't know how to check. She spent most of her early years in NI, and came over to England in 2016 with 20k miles and was sold at auction. I've researched the MOT history with the NI dept of transport, and the milage stacks up as correct to 2016. I have little to no service history. I bought her from a lovely old chap in Southport in 2017 (under a year after the auction) who was finding her too heavy and decided, despite having spent a chunk of money at Williams BMW, to mover her on to buy an MX5:D. My intention was cheap winter transport.... which she did admirably... to preserve the two Ducati that got the summer duties. She's now on ~25k miles, the ducati (and XT660) that have variously been garage companions have gone and so she's getting the TLC she deserves as my one-and-only big bike (I do have a Honda Monkey too)...

So enough of me wittering... I'll post up some photos tomorrow or Thursday of Saz in all her slightly crusty glory.... Then let's begin....Probably with a deep clean, and then a 24k service as first and second order of business...
 
The gearbox serial number is stamped on the front edge of the transmission case on the right side of the bike , roughly behind the right-side throttle body

Yours should end with the letter E (e.g., EAE) indicating it is a later M97 box

The earlier ones have codes DAA or DAH which are M94 gearboxes
 
I’m in. Well done on having a go and crucially being brave enough to admit the mistakes. I certainly learn a lot from this site and will learn more from your restoration I’m sure!
 
Good luck, everyone will keep you right, do simple things and not difficult things as they probably won't need doing... Don't fire the cash Uzi at it...👌😆
 
I think you credit me with too much confidence... prepare to be underwhelmed... ☺️ 🤣🤣🤣
It’s amazing what you can find parts wise when you’re not in a hurry or desperate for a part. I picked up an as new Wilber front shock for €100 off eBay recently and found a Touratech tank for the 1100gs in a local adverts add for a bargain price so take your time and look for parts now that you want to upgrade to in the future. There’s bargains out there, best of look with the build and enjoy the process to make it your own 👍
 
It’s amazing what you can find parts wise when you’re not in a hurry or desperate for a part. I picked up an as new Wilber front shock for €100 off eBay recently and found a Touratech tank for the 1100gs in a local adverts add for a bargain price so take your time and look for parts now that you want to upgrade to in the future. There’s bargains out there, best of look with the build and enjoy the process to make it your own 👍
Cheers Emm, shocks are on my list... big tank is a bit of a score - well done!
 
Here you go... Taken just now (and I know the drive needs weeding and the van needs washing)...
 

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Exhaust studs and flakey paint
 

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General 'crustyness'
 

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May I suggest you start soaking all those fasteners in Plus-Gas/WD40/ penetrating fluid..... and get some copa-slip for re-assembly
 
I think that gives a general 'flavour'...

First things first - a bloomin good clean. Trip to Halfords tomorrow for 'chemicals'... (UPDATE - and plusgas and copa-slip - thanks for the reminder @Gavala04GS)
Engine oil, gearbox oil and FD oil change to check for any metal in there before spending more money...

Is there a lacquer or anything I should be aware of on the wheels when cleaning? Product recommendations for wheels and general deep cleaning?
 
Looks good from a distance. :D
Whip the wheels out, get yourself several tubes of Autosol and some cheap toothbrushes from a supermarket and get scrubbing. They’ll come up really nice. It’ll take a few days though but we’ll worth the effort. :thumb2
 


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