Valeo Starter Motor Rebuild

Garry H

Well-known member
UKGSer Subscriber
Joined
May 16, 2002
Messages
1,294
Reaction score
50
Location
Midlands
Had my first starter motor failure not long ago :blast
It just jammed up and stopped working...Without warning :eek:

So time for a rebuild and this is how i did it :thumb2

Took the old unit apart to find this

0201024x768.jpg


A loose magnet and a slightly damaged armature

0111024x768.jpg


0101024x768.jpg


After a bit of research i found out that the motor off some of the small engined Citroen's and Peugeot's is very simular :thumb2

Because i could get one trade i used a recon unit instead of a second hand one as a donor

This is what it looked like

0091024x768.jpg


The old unit stripped down

0241024x768.jpg


I took the new unit apart to see how they compared inside

0251024x768.jpg


And to my surprise the motor section was exactly the same. There was even an improvement in the magnet attachment with some metal strips fitted to help keep the magnets in place

0261024x768.jpg


The solenoid clutch reduction box assembly looked the same too..

0301024x768.jpg


The gear that engages with the ring gear had the same diameter and the same amount of teeth but was a tad shorter ( i think theres a good chance it would be fine too )

You can strip it down and just change the gear :thumb2

0271024x768.jpg


0321024x768.jpg


But because my motor was working perfect before the magnet fell off i decieded to rebuild it and only change the motor

The finished item

0341024x768.jpg


Less than half the price of a Motorworks recon unit
and if you can find a secondhand unit cheap you could repair you origonal for very little :thumb2
 
These units are modular and usually only need the front drive housing changed BUT

They are directional so you need to know which way it mounts and which way it turns
 
I did mine a few weeks ago and posted pics of the rebuild, using one from a scrappy. £5. I also used the original front section and gear. no probs since.


Are we getting tight or just clever:augie
 


Back
Top Bottom