Welding nut to gearbox fill plug

Yes. I find that when I cant get a good bite with a bit, using an impact driver not only forces the badly fitting bit into the recess, (it almost always tries to push itself out) but turns it at the same time.

The recess has been rounded out.
 
:D

I even stated in the picture "here's one i removed earlier from an 1100" :blast


This doesn't bode well for the job in hand. :D

Come on now, the wealth of knowledge here is clear to be seen. I particularly like the groove and screwdriver solutions, they be my favourites! ;)
 
Hi All,

Thanks for all the suggestions.
Steptoe, I did try your hammer in a larger torque method. But struggled to get it to go in as smoothly as yours in the photo.
In the end I went back to the mulgrips but with the help of freeze spray and hay presto off she came.
I had it all hot from riding, laid her on its side and very generously sprayed the freeze spray on the plug.
Much easier than welding a nut on.
Nice new stainless plug now installed. Thanks again all! :thumb
Adam
 
Hi All,

Thanks for all the suggestions.
Steptoe, I did try your hammer in a larger torque method. But struggled to get it to go in as smoothly as yours in the photo.
In the end I went back to the mulgrips but with the help of freeze spray and hay presto off she came.
I had it all hot from riding, laid her on its side and very generously sprayed the freeze spray on the plug.
Much easier than welding a nut on.
Nice new stainless plug now installed. Thanks again all! :thumb
Adam

All that matters is you removed it without resorting to absurd methods. :D
 
Next time try spark erosion.

Best disconnect the battery and remove all sensitive electronics from the bike too. :)
 


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