1200 FD oil change with pics!

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JimVonBaden

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After finding out that the 07 R1200 series bikes will require an oil change at 600 miles, I decided to change my 05 "permanent" oil now, at 20K miles, just in case.

Here are the steps:
01-the-start.jpg

1. Remove the fender (GS models only).
02-removed-fender.jpg


2. Remove the rear wheel.
03-removed-wheel.jpg


3. Unbolt the Brake Caliper and hang it with some wire to the frame.
04-caliper-bolt-with-fender.jpg

05-caliper-off-and-hung.jpg


4. Remove the rear speed sensor, both screws and the clip, and hang it with the brake caliper.
06-speed-sensor-removal.jpg

07-speed-sensor-clip.jpg

08-speed-sensor.jpg

09-speed-sensor-removal.jpg


5. Remove oil drain plug, and drain off the oil.
013-drain-plug.jpg


6. Release the paralink at the rear and support the final drive with a strap (it's now flopped down, with the fill plug at the bottom) I didn't do this; I just held it in place for a couple minutes. The drive shaft comes out easily, but you may need to push it down a bit to get it to relaese.
011-Torque-arm-bolt.jpg

012-Torque-arm-nut.jpg

014-draining.jpg

015-pull-TA-bolt.jpg

016-hanging-FD.jpg

017-hanging-all-the-way.jpg


7. Clean the drive shaft and FD input shaft, then add Moly 60, or equivalent lube, to the shaft and splines.
018-splines-exposed.jpg

019-lube-splines.jpg


8. Install the rubber gaiter, pivot the rear-wheel drive up and introduce the bevel-pinion shaft into the universal shaft. If necessary, turn the FD gently back and forth to facilitate this operation. (This is made way easier if you have the bike in neutral. I took half an hour to figure this out, and it still took a few minutes)
020-FD-back-in-place.jpg


9. Reconnect the paralever link. (Install the bolt and torque it down to 43 nm.
021-install-the-TA-Bolt.jpg


10. Clip the gaiter back in place.
11. Put the drain plug back in, after you clean it and put some oil on the O-ring.
022-Lube-and-install-plug.jpg


12. Fill the final drive with oil via the speed sensor hole, with .22 liters of oil. (Do it VERY slowly. The oil will not go in fast, and will come back out the hole and run all over the place. DAMHIK)
023-add-gear-oil.jpg


13. Grease the speed sensor O-ring and put it in the final drive, followed by the greased speed sensor and then install the screw, the clamp screw, and the clip.
024-Lube-and-install-speed-.jpg


14. Install the caliper, remember to reinstall the fender holder on the lower bolt.
025-Install-brake-caliper.jpg


15. Install the wheel, torque it to 60nm.
026-Install-wheel.jpg


16. Install the rear fender (GS only), and make sure to start all three screws before tightening them down.

Tools needed:
027-tools.jpg


· 16mm Socket and ratchet
· Torx Sockets:
o T-50, T-45, T-30, T-25
· 3/8” 3” extension
· ¼” 6” extension, depending on your Torx socket set
· Torque Wrench
· Flat blade screw driver
· Measuring cup

Supplies:
· Paper Towels, lots of them
· Synthetic gear oil, 75/140
· Honda Moly 60 grease
· Q-tip
· Bolt holder
· Wire, or coat hanger

035-oil-old.jpg

Here is the old oil. It was definitely darker than the new, but not bad for 20K miles. There were no shavings in the old oil, and the little amount of fuzz on the speed sensor was negligible.

I am very glad I did it, and will be doing my GF’s 12ST next week, along with a couple others at our tech day.

Overall it should take less than an hour, and is not too bad. Just make sure you have all the tools you need, and plenty of paper towels!

Jim :cool:
 
Jim,
Admirable article, thank you!
I changed mine out at 10k kms, oil black as pitch, but no particles. Very odd.
Changed again at 20k kms, not as black. Not as odd!
Bin
 
I suspect the answers "no" but can you just do a level check on the 1200's bevel box?
Mine is weeping :( - enough to leave a stain on the casing. Booked into NOG next week... but, would like to use the bike this weekend.
 
sionnach said:
I suspect the answers "no" but can you just do a level check on the 1200's bevel box?
Mine is weeping :( - enough to leave a stain on the casing. Booked into NOG next week... but, would like to use the bike this weekend.

The only way to accurately check your level is to drain it.

035-oil-old.jpg


As you can see in my picture, I took out .22 liters. Other than that, I don't see how it can be measured.

Jim :cool:
 
Jim - thanks for that. At least I know how to do it now!
Fantastic pictorial guide... many thanks.
 
Thanks for going to all that trouble Jim, excellent article :thumb

Dahoum, can this be copied into the 1200 Tchb FAQ's that Mouse Started?

Andres
 
probably a good idea about putting it in a sticky :(

oh... and the path could do with sweep .. after you've cleaned up the oil spill. :D
 
Jim

Thanks fort the great guide for changing the FD oil :beerjug:

Finally got round to changing the oil on my 1200GSA at just over 5,000miles and the oil even at this low mileage was completly black. Also a small amount of metal bits sticking to the magnet at the end of the speed sensor - so very glad I got round to doing it :thumb
 

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Thanks!

I've been concerned from time to time about my final drive oil, so removed the fill hole to see what kind of condition it was in. It was still "as new" - clear and golden - after 13,000-odd miles. So although i'll leave it for the time being, it's great to know there are some photos that will make it easier!

Robin.
 
Respect

Can't explain the respect I have for people who are prepared, and bothered enough to share stuff like this.

Total respect and thanks! :thumb :thumb :thumb
 
Brilliant Jim, thanks for taking the time and effort to post this.

I'm now inspired to do this myself, and I'm the sort of muppet that finds changing a tail-light bulb mildly challenging!

:beerjug:
 
Thanks everyone. I actually enjoy doing these kinds of things.

Jim :cool:
 
sionnach said:
Mine is weeping :( - enough to leave a stain on the casing.
There is a recall to seal the speedo sensor properly (certainly on the HP). Apparently they are prone to leak.



I've just browsed the Advrider site. BMW recommend that the paralever link bolt nut should only be used once (it's one of those that grips by deforming). Might be worth getting a couple in as spares.
 
on the weeping/stain - diagnosed as a leaking clutch slave cylinder seal and fixed for free by North Oxford Garages. Still haven't figured out how the clutch fluid ended up dripping out there!
 
Very useful thread ta. Please can anyone tell me what the white grease is on the gaiter shown on the image below and where I can pick some up? I gather it's silicon based, but haven't been able to source any myself.

Also, it's mentioned to grease the ABS/Speed sensor before it goes back in - any particular kind of grease? Doesn't it just get covered in FD oil anyhow?

Thanks in advance for any advice!

019-lube-splines.jpg
 
Jim,
Brilliant post...
As you like doing these sort of things, would you pop round and change mine for me..;)
Can you visually check the condition/level of the shaft oil?
 


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