Here it is from another thread.
I got to the "diode" project over the weekend.
The alternator is now charging at 14.75 volts. Many thanks to GSAddict for his valuable help, often on a moment's notice at the crack of dawn.
While the project seems a success, it is a bear of a job. At this point I can't say for certain that it won't be bad for the bulbs, or other electronics. Nor do I know for sure that the higher voltage won't be bad for the ABS or Motronic. I don't know that I've selected the best diode, and I don't know how long the diode will last. If the diode fails, the alternator will stop charging. (But often overloaded diodes short out in which case the alternator will operate but at its original voltage.)
The first time I reassembled, the diode interfered with the alternator body causing two internal pins on the voltage regulator to touch. This happened because I attempted to do the work without pulling the alternator. You really have to remove the alternator to do a good job, which I did the second time. (It would be better to find a voltage regulator that was adjustable or a higher voltage, then swap regulators. I haven't found one yet.) Removal of the ABS system takes a great deal of care.
RB
If I haven't scared you off from trying, and you're willing to take all the risk yourself, and you want to install a diode, here is a brief outline of what I did:
Step 1
Remove the alternator by removing:
-Seats, left and right fairing and fuel tank
-Alternator Belt Cover
-Battery
-ABS (requires bleeding all circuits afterward)
-Motronic
Step 2
Remove the Voltage Regulator from the Alternator by:
-Removing the black cover on the alternator
And then:
-Drill out the spot weld on the ground lug
-CAREFULLY remove Ground Lug. (Note in the photo below that I have started removing the ground and it is bent upward.)
-Save ground lug to shim the underside of the regulator when you reinstall it.
Step 3
Boost the Voltage by Adding:
-One NTE 5812 Diode in series with the internal ground
-Reinstall Vreg
-Reinstall Alternator
-Reinstall fuel tank and battery
-Test alternator output
Step 4
-Pull fuel tank and battery again
-Reinstall and Bleed ABS system
-Reinstall everything else
There are a lot of steps and skills needed for this project. It would be easy to do it wrong and cause serious damage. This outline and the photos should be sufficient if you have the right skill set to take this on. Otherwise, if you have an Odyssey PC680 battery and want to keep it 100% charged, consider charging your battery with an approved Odyssey charger every few weeks. Or at your next battery change consider a regular lead acid or Gel battery, both of which are fully charged with the standard alternator.