Ceramic coating.

doctorsmudge

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After a recent visit to Hilltop I've been advised that a worthwhile thing to do is to ceramic coat the headers (up to 5HP gain). Does anyone know if in the Glasgow area there is a ceramic coaters in Glasgow? Found one in Perth but hoping for something closer.
 
Ceramic coating on a bike will do next to nothing power wise. Who told you you would get up to 5hp? Maybe in a car (lowers under bonnet temps) definitely on a turbo engine (keeps the pressure to the turbo higher) but on a bike, no chance. If you like the look by all means but if your after the power save your money.

There is a place in Edinburgh which is a bit closer.
 
You would need to coat your piston crown and combustion chamber with the stuff to improve its thermal efficiency, something like Heanium from Heany industries if it still exists. You could then run into other problems such as burnt exhaust valves due to the increase in heat within the cylinder.

For what it would cost I doubt it would be worth doing, unless you are David Vizard. :bow
 
The US Army experimented with (so called) adiabatic engines they were not successful for all the reasons suggested by @lukmeister. When they worked they were more efficient and gave a hot exhaust handy for diverting heat seeking missiles. They couldn't make four strokes last very long. Maybe 2 stroke (no valves) would have done better
 
Ceramic coating

Well that little gem of information came from Geoff at Hilltop. I took it that he may know a thing or two about the subject?.
 
Ask at ESP Powder Coating on Stronend Street, if he doesn't do it himself there's a good chance that he will know who does, he's a helpful chap. I think his name is Derek but I'm not certain on that.
 
If you're having problems finding a ceramic coater, it may be of use to make a contact or two in the local aircraft industry.

If this is impossible, a thermal wrap tape such as Thermotec will do the same job, and is readily available from motorsports suppliers.
It's not stuff I personally would put on a bike, but thermal-wrapping your headers gives a visible hardcore edge that can't quite be matched by any other performance accessory... ;)

It DOES work, but the gain for a 100 to 110 BHP engine will be marginal.
The principle here is that internal combustion engines work best in the absence of spent exhaust gases (the faster you can clear a cylinder of waste products, the more room in there for a fresh batch of combustible mixture).
This is helped by the fact that every time a shot of exhaust leaves a cylinder, a low-pressure pulse follows which helps pull the next exhaust charge along with it. This is also the principle behind linked, tuned headers (as well as the pipe that links the two header pipes on R-series).

The hotter the exhaust charge, the faster it's expansive rate, therefore the quicker it will leave the cylinder, therefore the more vacuum it will help create, therfore the more efficiently it helps clear the cylinders.
Any thermal coating is there to ensure that the heat which makes this effect possible is retained by the exhaust gas, and not dissipated to the outside air.
 
Yes as said above but minimal. The linked headers helps with bottom end response, remove it to increase the top end drive but not on a GS as you'll loose flexibility of the engine power characteristics.
 
but thermal-wrapping your headers gives a visible hardcore edge that can't quite be matched by any other performance accessory... ;) .

And that says it all! Poser territory. Mind you if you have to ape American useage and call the exhaust manifold a header, then maybe posing matters.:rob
 
Yes as said above but minimal. The linked headers helps with bottom end response, remove it to increase the top end drive but not on a GS as you'll loose flexibility of the engine power characteristics.

Perhaps a subtle clue to the mindset Remus were in when they produced the (BMW-approved) Revolution full exhaust - available from SA BMW dealers for slightly less than what it would take to settle the national debt. :eek

The cat-less Remus headers don't have the link pipe joining the headers - and it also looks like the header pipes themselves are slightly shorter than standard.

The cat-less Akrapovic headers, on the other hand, retain the link pipe.
 
Interesting Nick V. I wonder what difference there is between the two when you ride the bike. Maybe not much due to the state of tune of the engine.
 
Ceramic coatings reflect heat so only works properly when used on the inside of the pipe. Wrapping insulates the whole pipe to stop heat escaping.

1150 boxer had the pipes joined alongside the crank case and no balance pipe. 1200 went back to a balance pipe. But as he pipes join further down its hard to see how there can be any benefit.
 


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