Fuel gauge testing

Spud

Active member
UKGSer Subscriber
Joined
Jul 24, 2015
Messages
498
Reaction score
46
Location
Fylde England
Further to my previous post. Can anyone tell me if there's a definitive way for testing the fuel sender unit whilst still in situ in the tank (2002 11550GS)
Many Thanks
 
Fill the tank 1 liter at a time and not the change on the display.
You know how much you have put in, note the number of bars showing.
 
What previous post?

I’m not searching for it…….

First clean the tank connector. The slightest amount of corrosion can make small resistance values which the tank gauge has hard to calculate.

At the fuel tank connector:
Pin 1 brown (ground -ve battery)
Pin 3 yellow gauge resistor
Pin 4 white switch

With the float down. (Empty tank)
the value between Pins 1 and 4 is short circuit
The resistance value between pins 1 and 3 is approx 70 ohms

With the float off the bottom.
The value between pins 1 and 4 is open circuit ( switch is open)
The resistance value will vary on position of float.

With the float fully up ( full tank)
The value between pins 1 and 4 still open circuit
The value between pins 1 and 3 approximately 3 ohms.

So your float gauge should vary between 3 ohms (full tank) to 70 ohms (empty tank) approximately.
 
What previous post?

I’m not searching for it…….

First clean the tank connector. The slightest amount of corrosion can make small resistance values which the tank gauge has hard to calculate.

At the fuel tank connector:
Pin 1 brown (ground -ve battery)
Pin 3 yellow gauge resistor
Pin 4 white switch

With the float down. (Empty tank)
the value between Pins 1 and 4 is short circuit
The resistance value between pins 1 and 3 is approx 70 ohms

With the float off the bottom.
The value between pins 1 and 4 is open circuit ( switch is open)
The resistance value will vary on position of float.

With the float fully up ( full tank)
The value between pins 1 and 4 still open circuit
The value between pins 1 and 3 approximately 3 ohms.

So your float gauge should vary between 3 ohms (full tank) to 70 ohms (empty tank) approximately.
Brilliant. Thank you .... (y)
 


Back
Top Bottom