I was noticing recently on my 40k miles '96 1100GS a faint but noticable vibration through the handlebars. This was at cruising speed - say 60 - 70mph.
It seemed to be about every 4 secs, and seemed to last a couple of seconds - and felt like it was coming from the front wheel area.
I decided to remove the front calipers and listen to the wheel bearings - silence!!
So, maybe it's coming from the rear wheel? I had just ordered the large bearing, seal, and o-ring from
Motorworks ( £60 ) with the intention of removing the seal and checking the large bearing at some stage.
I brought this plan forward, and removed the seal yesterday, and after a careful wipe of the bearing - perfect - no rivets missing - but when I drained the oil and put a magnet through it, it showed some minute little metal flakes, as did the magnetic drain plug - looked like tiny flakes of chrome plating to me. Hmmm.
I thought, in for a penny - in for a pound, so I bought the required 7mm allen driver, and removed the FD housing. No sign of any swarf - just a further trace of these tiny slivers of metal. The taper bearing and ring was perfect - so I assumed it can only be coming from the large bearing - it'll have to come off!!
This was the most difficult part of the operation, it turned out - the crown wheel assy came out of the cover with just a mallet tap.
I heated the crown wheel and bearing up to the recommended 80c - but as my puller wouldn't fit under the bearing, I tried a slide hammer. This didn't even start to budge the bearing - but then I came across a large cold chisel that would go in the gap - but it took a persistant attack - and one reheat, before the bearing yielded !!
After cooling, I washed the bearing in petrol, and examined it closely with a jewellers loupe. The inner race of the outer ring looked perfect - but, the outer race of the inner ring was quite pitted in places!! This was obviously where the tiny slivers of metal had come from - and the bearing sounded decidedly rough when spun - totally different to the new replacement.
Feeling decidedly chuffed at my newfound diagnostic skills

I proceeded to carefully clean all the parts, before putting the crown wheel assembly into the freezer for an hour - and the new bearing into the oven at the recommended 80c for about 15mins. As others have predicted - the roasty hot bearing slid onto the ice cold crown wheel assy easily, with a reassuring "clunk". Result!!
I have just finished reasembling everything, and am going to take the bike out for a test drive this afternoon - so will report the result later.
Mike