Project Katmandu: GS rebuild

What wheel are you going to fit to that bevel box?

going to modify the paralever wheel. my machinist friend says it looks quite straight forward - lets see. We have been looking at other people that have done this on other forums and web sites.

Been thinking a lot about overall ratio's.

With the 33/11 that compared with a g/s is +10% on gearing

With the GS 17" rear wheel compared to the g/s 18" is effectively -4%

So the overall gearing effect is +6%

If I want to go higher than this I will re-lace the paralever hub with an 18" rim from an R100R - that will get me back to +10%. (its an option I'm keeping in my back pocket depending on what the engine pulls like once done)

So with gearbox if I do 1st -6% that'l get 1st back to as standard and 5th plus 6% that will get to overall +12% which takes top speed from 105 to 118 which means cruising at 80mph is 68% of full revs rather than 76%.

Well thats the theory for now ... happy for anyone to spot any obvious flawa before I go too far .. :comfort
 
looking good.. shame I didn't know you needed a mono arm & b/box as I have the ones left over from my bitza project languishing in the garage! oh well..
 
looking good.. shame I didn't know you needed a mono arm & b/box as I have the ones left over from my bitza project languishing in the garage! oh well..

:blast then I could have given you all that money I just gave to motorworks!!

Got any other interesting bits lying around? What ratio was the bevel drive incidentally?
 
Little dark out in the garage right now.. But I'll have a look in the morning.
If the arm/shaft/bbox is any use to you I'll happily post it to you for the cost of the postage.. my donation to the project.
 
Little dark out in the garage right now.. But I'll have a look in the morning.
If the arm/shaft/bbox is any use to you I'll happily post it to you for the cost of the postage.. my donation to the project.

Hi Bigyellow : that's incredibly generous thank you. I have bought the parts now which is a shame. I suppose I should have shouted out my need a bit stronger!
I would still be interested in the ratio of your bevel drive and whether it is a 3 or 4 bolt one. My road bike g/s is definitely under geared and I have been looking for better ratio than the 37/11 that's on it.
 
Driveshaft spring compressor

Hi Pete, I wandered into Bahnstormers, yesterday, and they said they'd take the circlip off the driveshaft if I took my mono swing-arm in. They reckon it'll take half an hour and cost £45! I can make the tool and take it out in that time. You're welcome to borrow it when I'm done if you like.
 
Hi Pete, I wandered into Bahnstormers, yesterday, and they said they'd take the circlip off the driveshaft if I took my mono swing-arm in. They reckon it'll take half an hour and cost £45! I can make the tool and take it out in that time. You're welcome to borrow it when I'm done if you like.
That would be great - thanks. With the right tool it can't take more than 5mins. I am surprised at Bahnstormers - they are usually quite helpful, hmm but maybe thats becuase they are usually taking my money :rolleyes:

Here's a picture from the manual for anyone scaning the thread

swingarmtool.jpg
 
Yeah, they seemed helpful. I don't think they were trying to be malicious or anything - it's probably just that it's a long time since they did one and weren't sure how long it would take.:)
 
If I want to go higher than this I will re-lace the paralever hub with an 18" rim from an R100R - that will get me back to +10%. (its an option I'm keeping in my back pocket depending on what the engine pulls like once done)

Hiya,

The rear rim from a R100R is 17 inch (same as a GS), the front though is 18 inch, both 2.5 wide. The 18 inch rim requires different length spokes that you can get from The Devon Rim Company for about £70 a set (front rim).

Do update if you are re-lacing; apparently these wheels are notoriously hard to lace.

Cheers
 
That would be great - thanks. With the right tool it can't take more than 5mins. I am surprised at Bahnstormers - they are usually quite helpful, hmm but maybe thats becuase they are usually taking my money :rolleyes:

I use a big vice and a bearing splitter. Just takes a few minutes to take one apart. It's the earlier solid driveshafts that I struggle with.

Pidcocks split a mono driveshaft for me a couple of years ago for a tenner
 
Hi Pete, I wandered into Bahnstormers, yesterday, and they said they'd take the circlip off the driveshaft if I took my mono swing-arm in. They reckon it'll take half an hour and cost £45! I can make the tool and take it out in that time. You're welcome to borrow it when I'm done if you like.

I have the special factory tool, bring it here and i'll do it for nothing in 5 minutes.

Same as i did for charlie boorman :D
 
pete.keys Quote: Hi Bigyellow: thanks for the info - i'll keep it in mind with my planning and let you know.
cheers -Pete

No probs.. they are languishing in my box of assorted bits.. which is where they can stay untiul someone needs them.
 


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