Seconds out, Round Two (K1 fettling):

Well I enjoyed my 300 mile round trip yesterday. The old girl performed almost faultlessly. On the way home I discovered that although the main beam works fine, the switch created a momentary delay and that involved total darkness. :eek:

Working the switch seems to have cleaned the contacts enough for it to work properly but as it's not something that gets much use I'll strip and clean the switch gear properly. Another 'to do' for the list.

What can I say about the ride? Well that particular route passed more quickly than it has for years. :augie

Although we don't get the low temperatures down here that hardy northerners say they live with, yesterday was on the chilly side, especially when crossing Blackdown and the higher elevations of Salisbury Plain, where even in summer it seems to be a few degrees below average. It provided the opportunity to try out the repaired heated grips.

I set off wearing BMW city trousers (not designed for thermal efficiency), a T-shirt, micro-fleece, Boulder Jacket, thin buff and shorty boots. The only mistake was the Buff, I should have worn the thicker one because the only noticeable cool spot was around my neck. Even coming home later I didn't need the two piece over-suit that I'd stuffed under the seat hump. The combination of that fairing and the warmth from the engine meant that I was as toasty as a very toasty thing. :D

Even at high(er) speeds and a flip-front helmet, it's quiet. It's been so long since I rode a bike that didn't cause at least a small amount of helmet buffeting, usually behind certain types of vehicles - a testament to the aerodynamics of the 'odd' fairing design.

The only downside is to do with my advanced years; after an hour of not moving (and unlike other bikes, there's not much opportunity to shift position), I was aware that were I to go a full tank without stopping, I might be locked solid into that feet behind your ears position with disastrous consequences when trying to put a foot down.

I've given up trying to capture the full majesty of Marrakech Red. Here it is still looking far too pale (even after the suggestions about adjusting the camera settings etc have been tried) during a stop to stretch my poor old legs:

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The ride did teach me to avoid stopping where other people do the same if I want to avoid the "what is it?" and "I used to have a (fill in bike here)" type of distraction. When held by lights at junction 29 M5/A30, I pulled-up alongside an Audi full of blokes. When the lights changed, the driver flogged the guts out of it to catch me and get alongside for another look. At least one of the occupants seemed to appreciate the K1 as he gave me a thumbs-up before the car fell away behind. :)

I wish that I could say that I've aged as gracefully as the K1. :rob
 
I gave it an airing today and got it muddy.

By heck, it was fun. :bounce1

Apart from a short trip to and from the MoT, I started the work before I had the registration sorted so today was the first proper ride.

The two reasons why I always put off buying one again was the fear that the intervening twenty years would mean that I'd find the riding position a bit difficult and the likelihood that it wasn't as good as my memories would have me believe.

Both fears have proved to be unfounded.

I will be tearing the front-end down soon. Once the recalls have been done, I need to sort the misting fork seal, re-spray the fork lowers, clean the frame and many other bits while some of the paint is sorted.

Forecast is good for tomorrow so I'll probably flash up to Salisbury to see my old dear in hospital (she fell down the stairs ten days ago and broke her hip).

Today, just as I was pulling up to take a few photos, my ipod started to play Bill Withers 'Lovely Day', it couldn't have been more apt. :D

I still can't get my camera to stop the colour looking washed out. :nenau

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Ignore the tatty main stand and grubby exhaust, they will be sorted soon ;)

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Are Plymouth council not clearing the weeds from this gutter because you keep stopping your bikes there for photo opportunites?

And to think what beauty lies 10 minutes north of Ocean and you stop there :blast :D
 
Looks great Mike. Found just the thing for you on Ebay Linky
Rob,

I have a better one than that in the loft. Trouble with the System II is that no other flip-front lid makes you look like such a dickhead with the chin bar raised (fortunately I have mine down in this ;)):

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Ah! Them were the days, R80RT, Craven panniers, early BKS made-to-measure leathers and Frank Thomas Aqua boots (so named because after a month or so they leaked and filled-up). :D
 
The bike looks great and is lucky to have fallen into your skilled hands Mike :clap
Quick question, do you have a prefered product for cleaning up electical connections like the inside of handlebar switchgear and block connectors?
There is a lot of stuff on the market that seems to get the electrickery flowing for the short term but seems to turn to gunge in the connectors after a while.
 
Well if there exists a magical elixir that cleans that green verdigris that builds up on contacts, I've never found it.

If need be I resort to WD40 to do what it's designed to do, disperse water. Then it's either a jewellers screwdriver or a cocktail stick to poke around inside multi-block connectors and scrape away the crap.

Good old Vaseline or Wurth silicone spray for protection.
 
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Ah! Them were the days, R80RT, Craven panniers, early BKS made-to-measure leathers and Frank Thomas Aqua boots (so named because after a month or so they leaked and filled-up). :D

You brought some memories back there Mike. In the Met, we didnt have leathers, we had woollen jodhpurs instead!
At the stores we used to say the std boots didn't fit properly, just so we'd get a chitty to get some fitted gold top boots! Top quality kit.
Our gloves were white plastic fronted mittens, which left your hands black when it rained as the dye from the palms wasn't waterproofed!

Sorry for the diversion, can't wait for the front end.
:beerjug:
 
You brought some memories back there Mike. In the Met, we didnt have leathers, we had woollen jodhpurs instead!
At the stores we used to say the std boots didn't fit properly, just so we'd get a chitty to get some fitted gold top boots! Top quality kit.
Our gloves were white plastic fronted mittens, which left your hands black when it rained as the dye from the palms wasn't waterproofed!

Sorry for the diversion, can't wait for the front end.
:beerjug:
Ah yes, jodhpurs. We had them before leathers, worn with a tunic or a black, quilted lined Belstaff suit in the winter and Ashman boots.

Well by this time next week the recalls will have been sorted but in the meantime I've not been inactive. Not the most exciting of jobs though.

It begins with pots of Humbrol enamel from a model shop:

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Then once various mixes are made, tests on the spare Final Drive:

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I won't bore you with all the tiny touch-ups but here's a before:

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After:

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I've been all over the yellow powder-coat and done the same.

There's still work to be done, I've built up the enamel in layers between applying it and it drying hard to a point where the paint is slightly higher than the surrounding powder-coat. In a couple of days, I'll cut it back. The paint is mutch softer than the powder-coat so it should result in a level surface.

Well that's what I'm hoping for. :aidan
 
Well I've been running around on the old girl a fair bit just lately, yesterday another 300 mile round trip up to see my slowly recovering mother and to commiserate with my brother and sister-in-law upon whom she has descended.

It was a fine but cold day yesterday and on the way home I resorted to the heated grips (still wearing summer gloves) and I discovered that the bike would nearly stall when braking to a standstill, a couple of times it did stall. With the grips off it didn't happen so the alternator needs investigating.

Anyway, about an hour of unscrewing and:

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Oh and I've given up trying to get the red to photograph in anything like its rich reality. My brother remarked yesterday that it's a much deeper red in life.

It's a bit grubby under the skin:

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Removing the belly-pan I found that two of the 'filister-head' screws had been replaced with Allen screws and nuts. It made it bloody awkward to get even a quarter-inch drive socket inside the belly-pan. I'll order a few new ones as well as re-spray all the ones that have come off the bike.

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I haven't bothered cleaning the bike after yesterday's ride as each panel will be cleaned inside and out then treated to some polish, then a coat of some new jollop that I've tried lately (more on that when the time comes). The front panel shows how it gets spattered:

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In time, stone chips will leave looking like a negative a kid with measles (my old one did). So I have some helicopter tape, five inch width, the widest I could source and it will get a strip down the centre.

It's a bit grubby and dusty after twenty years:

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The engine cases need a good scrub:

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I have these ready for when the exhaust comes off and I've been prepping the existing nuts and studs ready to put a spanner on them.

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Next job is to roll it outside while the wheels and stands are still on and give it a wash to reveal what's under the muck.
 
Rob,

I have a better one than that in the loft. Trouble with the System II is that no other flip-front lid makes you look like such a dickhead with the chin bar raised (fortunately I have mine down in this ;)):

Nothing says dickhead like a system 1.

I had two matching custom painted green and white ones. :blast
 
Nothing very exciting to report today, just cleaning and getting bits ready to paint.

I've washed all the fairing panels inside and out. There was some old dirt inside nooks like the switch recesses:

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Next I'll take a clay bar to areas that have any ingrained dirt (trouble with solid paints, no clear-coat and red in particular is a 'soft' colour that attracts dirt), they'll get a coat of polish inside and out then they can be put out of the way.

I rolled the bike outside and gave the front-end a scrub now that it's all accessible:

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All the plastic does prevent the engine cases from too much wear and tear:

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They should polish-up nicely. Then I intend applying some Autoglym paint protection. It's not a product that I've used before but recently I tried it out and it really seems to work. It's not a polish but a liquid protection that you apply over polish. On things like the engine cases that you can't get at to clean apart from directing a hose at, it will extend the life of the surface protection.

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I think I'll get away with not having to respray the fork lowers:

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The forward facing surface where the axles pinch bolts are is chipped. I'll see what the sliders are like with a coat of polish and a local touch-up:

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Most of my time was spent cleaning up all the fairing screws after separating them from their plastic washers. I remembered that among the bits that came with the bike were a number of tatty extra screws of both sizes. I've cleaned them all and prepared them for painting, that way I can have some ready to replace any that start to look tatty again.

I've chucked away any of the plastic washers that were badly crushed or split. I've enough left to fit all the screws that will be in use. I also cleaned up the grubby auxiliary switches:

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I've got an 1150GSA swing-arm, final drive and Paralever bar to paint for Rich (MadMountainMan) in black so I'm going to hold off any painting until all parts are ready.

The radiator and side vent meshes are on the list for paint. As soon as I've done an oil and filter change, I'll be able to get the bike up on the jacking beam and whip the stands off - they definitely need repainting.
 
Luke, It certainly is new. :thumb2 It probably only needed a fan, common problem on Ks when left without use.

The matrix just hasn't had time to discolour yet. I'm guessing the bloke didn't know whether a new radiator included a thermostat and that's why there's a new one among the spares. :nenau
 
I'm all ears.

Just stopped for a coffee. I began today's play by attending to this:

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Some people no doubt have a different way of working but for me, after years of doing this sort of thing to cars and bikes (for the pleasure), I've learned that if I don't sort out things as they come off, there's a tendency to rush things as the re-assembly starts. The desire to see it all back together can be quite powerful. Plus, when the time comes to put things together, this way, it's faster as everything should be ready to just be bolted back on.

Stripped:

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Cleaned:

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Stainless bits with the ones they'll replace:

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Polished and re-assembled:

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The "bucket" of parts replaced by stainless is filling up:

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As Steptoe has said, the alternator drive rubbers don't seem to suffer as badly in four cylinder models for some reason. I put new ones in anyway:

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Right. At last it's off with the swing-arm:

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The swing-arm pivots presented less of a problem than either the 'Turd' or Coolcarbon's K1.

Now for a look inside the back of the gearbox casing:

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Grubby but no worse than any other I've peered at. It probably looks worse because of the yellow coating.

The gearbox output-shaft seal:

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Looks fine to me. :nenau

So where the hell did all that oil come from? The final drive level was fine. After a decent distance from collection back to here there was no sign of oil on the wheel or the brake. The MoT tester didn't spot anything. The gearbox level is fine. While there's some oil residue around the gearbox breather (under the starter motor) suggesting that it's been over-filled at some point, if that was the source there'd be oil over the top of the gearbox case and under the battery tray before it could get down the inside of the swing-arm somehow. :duno

Ho-hum. Unless the bloke who Luke bought the bike from is prepared to cough to squirting oil into the swing-arm via the top of the gaiter, or unless someone here has a better explanation................:confused:

Right, I'm off downstairs, donning my Marigolds and begin cleaning it up.

Mike - it usually seeps past the threaded ring in the rear axle pinion. They used to apply Hylomar to the threads on assembly but in 90% of the cases they didn't. If its only that amount you've found don't worry.
Recalls aren't an issue to get done if they're outstanding. They're still honouring the old 2valve wheel recall albeit the wheel finish isn't the same. The stone guard recall's a must as the rear tyre flicks stones onto the exhaust under neath the clutch operating arm and can jam it up or down. The fix was a rather hastily bodged piece of mesh.
If you need any advice PM me.
 


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