Here are the bars in question (up some Romanian main road!!):
Greg
Greg
thems is right baskets Greg 
AH HA !!! Those bars all is
now clearthems is right baskets Greg
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Only if you have the very early versions. The ones that get given away.![]()
That's why I ditched the bars on my 1100 (although not quite the faff that you've had) - currently on the waiting list for some of Steppers head guards...


1) Find a friendly welders.
2) Ensure bars are correctly fitted and aligned.
3) Source a small piece of 6mm thick by ~25mm wide stainless flat bar. 250mm length should be enough
4) Fabricate 4 plates long enough to weld to crash bar with enough space alongside to take a 10mm thread nut and bolt. Drill 10.5mm diameter hole through centre of available space on plate beyond where bar will be welded.
5) Buy 4 10mm x ~22mm stainless bolts & nylock nuts.
6) Cut 12mm section out of bars each side at vertical section. Cuts must be straight and square to tube or at least parallel to each other
7) Get welding operative from 1) above to weld 1 plate from 4) above to each of the cut ends.
8) Insert bolts from 5) above through holes in plates and tighten.
Next oil change will be simples
If my assumption that crash bars are stainless is wrong just buy mild steel plate and some paint. Still use stainless fixings though.![]()

It's easier to take the tank off!
Greg
Yehhbut, you only have to mod the bars once![]()