2007 R1200GS ADV PUKING PETROL - HELP PLEASE

RogerJ

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Mine is a 2007 ROW model. That is, it has no charcoal canister. Also,I have never over-filled a motorcyle with gas. Especially not this bike which up until now I could fill normally and it would take the full specification of 33 litres without a drop of gasoline exiting below the bike from the drain hoses.

However, after getting my bike back from a recent BMW Dealer repair on an unrelated matter they told me that they dismantled and cleaned the tank to deal with grit and water in the tank. I think they also changed the software. Now the bike has started to "puke petrol" from both bottom drain hoses when I try to fill it normally.

Yesterday the bike read 21 km of gas remaining on the reserve and physically I checked and there was almost no gas in the tank. I went to fill it and put in 29.4 litres (its capacity and specification is 33 litres). I fill the bike slowly and it takes the 33 litres without incident and the bike's readout indicates I have about 540 km. remaining when full. Yesterday the bike gushed about six litres via both drain tubes soaking the area and the back tire. Gushing like when you would open a tap. The bike's readout read 420 km. available instead of the usual 540 or so normally and the "bars" on the dash readout did not go all the way to the top as normal. The bike continued to pour out gas until the level was about 9 cm. below the lowest point of the winglets on the rubber bung in the filling hole of the tank. Normally I can fill up to the bottom of the hole of the rubber bung without incident. The readout at this point said I had about 394 km remaining at the point it stopped leaking out gas.

Rode it carefully 45 km. it to the dealer (here in Mexico) who pulled the tank, checked the drain hoses were correctly routed, not pinched and anything else obviously wrong. I had replacement O rings for the high pressure gas lines so we put those on while we were in there. The rubber bung was fitting loosely unlike before. He did not further dismantle the tank at that point. The tank had not much gas in it by hefting it and by looking. So I went to the corner gas station and tried to put 8 litres into it. It gushed out about 6 litres rapidly out of both drain hoses.

My rough calculation is that I now have a tank capacity of about 24 or 23 litres of fuel instead of the usual 33 litres. Aside from the health and safety issues of having a tank that bathes your tire and ground in fuel I want my tank capacity back and functioning normally as before.

Anyone had this before? What solved it? What could be causing the bike to prematurely spill its gas out the drain hoses before it reaches its normal levels? We now have detected that the rubber bung has a tear in it. But I don't see how that can account for all of this problem? Something broken in the internals on the right side of the tank? All help appreciated!:clap
 
2007 R1200 GS ADV Puking Petrol -- Help Please

A rider with a regular R1200GS told me that his bike had a similar problem of dumping petrol when full. Said it was a pressure vent valve in the tank that was bad and replaced under warranty.

Turning to the parts fiche for the 1200 GS ADVENTURE model, is the equivelnt part mentioned by any chance the "Safety Valve" part 16112347148 on this link to MaxBMW parts fiche? This would go underneath the filler cap area and would be found as you lift the guts underneath that upwards after removing the filler cap assembly. It is the only part I can find in the fiche which is called a valve for the ADV model.

http://www.maxbmwmotorcycles.com/fic...sp?VIN=ZN98243

I am referring to Diagram #16_0548 and Part 04 in particular.

Anyone else know if this is the likely culprit? Any fellow riders have any insight on this one? Much appreciated!:beerjug:
 
my take is that the servicing monkeys forgot to reconnect something or did not do the job properly anyway... Ask them if there were any screws left over when they were done! lol

Why did they need to clean the tank in the first place? what sort of preventative nonsense was that about? If it aint broke dont fix it... They are trying to ink out every ounce of labour minutes they can charge (and charge again to put it right!)
 
seems strange doing a tank clean when it was in for summat else, id ask them how they knew the tank was dirty
 
2007 R1200GS ADV PUKING PETROL

SThey said they found sand and water in the tank when they were trying to fix a Cam Poisiton Sensor Fault. Don't ask me why they checked out the tank but they did. Reasonable speculation that something got screwed up or missed in the reassembly or there some grit missed that affected this valve? Just thinking out loud here. BTW is this valve in the diagram the one that determines this problem.........anyone?
 
Collective wisdom so far from another BBS points to checking under the centre cap to see if any hose has become disconnected or damaged. The hose under the centre cap is a water drain. The "valve" refered to in the above appears NOT to be the culprit.

The second hose is a venting hose for fumes and in my case lots of gasoline. Given the large amount of gas pouring out, it is more likely that under the right side of the tank under the opening there is a hose that has fallen off or is damaged. Will let you know how this turns out.:type
 
Just to let you know how this turned out. Underneath the right cover of the tank both hoses had fallen off (or not been reconnected) during a recent BMW Motorrad warranty repair in Mexico City. Got to love that quality control.

Anyway, that was all it was for all of that puking. So if you get big gushing like mine. Look there first. Cheers!:beerjug:
 


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