It's some time since I started this thread after experiencing difficulty on down shifts (especially on the overrun after rolling off for hazard), blipping the throttle always avoided the problem but it was still a real pain.
The dealer reamed out the bush on the lever mechanism and tried to convince me this was a cure but as soon as the bike got hot it started again. I suggested it might be clutch drag and a likely cause was the clutch plate sticking on the splines on the main shaft, they just looked blank and claimed not to have heard of this problem (thanks to Tobers for suggesting it).
Next I noticed a small amount (just a thin line) of gearbox oil at the gerabox/engine joint, indicating a leaky oil seal (gearbox input shaft seal). the bike was then a few months out of warranty but BMW & Pidcocks did the honourable thing and fixed the problem for free. They changed both engine output and gearbox input oil seals. I asked them to take the clutch apart and check for any oil on the friction pads as this can cause the clutch to stick/drag and I also asked them to ensure the splines were correctly lubed.
When I picked the bike up they said clutch was OK and splines were lubed as part of the job. The did say the clutch needed adjustment, I think this might have been bullshit as there is no adjustment on the hydraulic clutch (is there?) but maybe they meant something more basic like alignement etc.
Anyway the upshot of all this is the gearbox feels like it did when newish, no problems on down shifts, easier to get first etc. although I did get a Neutral indication when parking the other day only to shoot forward a few feet as I let out the clutch. Partly my fault as it didn't feel like it went into neutral properly.
So, I suspect the problem was clutch drag probably caused by incorrectly (not) lubed splines or maybe sticking on some leaking gearbox oil. Anyway the annoying problem has been cured, the latest s/w was uploaded and the bike feels so much better.
I've now cut down a NN wide screen to about 5 inches less than the oem screen and that has further improved the bike by reducing the buffeting without introducing too much windblast so I now think the bike is great again
