Hi all, I have a problem with my 2004 R1200gs sensor understating the speed after replacing the final drive. I realised that the original one i have replaced it with, has a different gearing ratio which is causing the issue. Has anyone got an idea on how to resolve this at all?
Gear ratio is not the problem. The ABS 'signal wheel' is located on the crownwheel which rotate the rear wheel. It does not care about the ratio of teeths between the crownwheel and the pinion.
The sensor is a two-wire-sensor, thus, it's based on indiction. The sensor has a built in permanent magnet that is located behind a coil. From the magnet there is a iron bolt that passes through the coil center, and it is the round center section you are observing when looking at the sensor. Allowing an iron toothed wheel (or slotted) will cause fluctations in the magnetic field as the wheel turns. This creates a sinus-curve where the frequency varies according to the rotation speed of the rotating part.
The sensor is a very simple contraption, with no active electronics built into it, and it is possible to check the sensor by using an Ohm-meter. As long as there is no open circuit, the sensor is ok.
As simple as these sensors are, there is a catch. The sensor has to be really close to the ABS ring/toothed wheel. If any changes have been done to the final drive, the chances are that the spacing of the sensor has to be corrected.
Check first if the diagnostics says anything about faulty sensor. If no fault-code is given, the sensor as such is ok, and then it is a matter of checking the spacing for the sensor.
My 2c