► Maintenance, servicing, tools, torque settings

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Hi,

I've been following the discussions on this forum since my girlfriend got interested in the F650GS. Many thanks to all of you, the information was very useful.

She now has her new bike. By the smile on her face you can guess how much she's enjoying it:

f650gsalfredowagner.jpg


Anyway, I was checking things on the bike and noticed that there is no adjustment for the clutch cable freeplay. There is no mention of adjusting it in the owner's manual, either.

All the other bikes that I owned in the past required adjusting the clutch freeplay and explicitly mentioned it in the handbook.

I'm a little puzzled :confused:

The adjustment for the free play in the clutch is at the other end of the cable, at the lever down on the engine. It is the usual lock nut and threaded adjuster combination.

Mike


no hydraulic clutch???

No. But it's light enough.
 
I've always been a "do-it-yourself" guy and have a solid background working on cars and motorcycles. When (if) my F650GS arrives here in the USA it will be my first BMW brand bike. I understand that, like most vehicle warranties, if you have reasonable proof that required service was completed that in the event of trouble you should be "covered" even it you did the work yourself.

Since my dealer is some distance away, and I like doing the work my self anyway, I am hopeful that I can get the DVD version of the service manual at a decent price and do most of the work myself.

Has anybody had any bad experiences doing this, or have any suggestions that might help me avoid wishing I had let the dealer do all the servicing???
I have not had a chance to review the scheduled service, so ... not sure what all is involved.

Thanks,
Jim

I'm in the same boat as the closest "authorized" BMW dealer (they know the secret handshake apprently) is 1500 km away. The lack of a diagnoistic computer will be the biggest challenge.

That being said, I'll be asking Santa for some reading materials :) and doing a lot of work myself

There is a service manual DVD ... I wonder if it is available in print also...

Some guys are selling DVDs covering older models on eBay pretty cheap... nothing for the twins (yet?)

I'd like a diag. reader, but I suspect that when the "warning light" goes off the bottom line from the reader will be you need expensive parts replaced and at least for the next 3 years that means head to the dealer anyway? :confused:

I don't suppose there is anything on the BMWs like on most cars where you can just short out two pins in the diag. plug and have the warning light "flash" Morse code that indicates the error number which you could then at least look up in the manual?

Jim

THere's a post by a rider in Alberta (blackie) who has a 650 concerning the dvd/cd manual

Blackie's 650 journal

P6210021.jpg


and the GS/911 unit
clickty click for the GS 911 unit

and what it does for the 800GS
functionality

I'd say they'll both be on my purchase list before long. Nothing drives me nuts like the blinking light of doom on a dashboard. I know the manufactures count on that with people like me :blast but I can't help it.

Anybody know how much is the CD/DVD manual costs?

I've seen manuals for other BMWs on eBay for very reasonable prices, but of course the 658/800 twins are a bit new for that ...........

If it is not too much trouble can somebody post the maintenance tasks that are to be completed at the 600 mile run-in checkup and then at the 6000 mile interval service points?

Since I can't ride, I figure I can distract myself making sure my toolbox is equipted with all the proper gear ... :rolleyes:

Thanks,
jim

how long is the warranty on new bikes offered in the U.S. ?

its 2 years here in the uk

Dealer told me that:
The warranty is 3 years/36K miles in USA and includes road-side assistance for entire 3 yrs in event of breakdown.

I specifically asked about do-it-your self maint. during the warranty period and was told that so long as I had reasonable documentation of work done that I would be fine. So I intend to keep receipt showing purchase of oil and filter and ... just to be extra anal about it will probably snap a picture of the work in progress and a date in the picutre somewhere.... :thumb2

Jim

Hmmmmm...............

I've got the workshop DVD, and it's great :thumb

However, the service schedule states that the first thing to do is connect to the BMW computer for diagnostics and software updates. So, essentially, you cannot service the bike to BMW specifications unless you have their computer and any bike-specific upgrades. So, while you have the legal right to service the bike and still maintain the warranty, you don't actually have the tools to do so.

Of course, the way around this is to pay your dealer for the computer part and do the rest yourself...... but is it actually worth the meagre saving you will now make? And add to that the fact that and out-of-warranty "goodwill" gestures will almost certainly not be happening.......

My bike will continue to be serviced by the dealer until the warranty is up. Having just paid £80 for the 6000 mile, I don't think it's an awful lot to invest to ensure that anything that goes wrong will be sorted :thumb

Meager savings???

Computer diagnostic/update ~1hr labor. (US$80)
6K mile service including parts & Labor ~ US$300+
24K mile service => :monkeypiz~US$500+

I think paying for just the computer diagnostics/update is the absolute best way to go if you can monkey around on your on bike.
You have to buy BMW parts. You have to buy their spec of oil......if you have a engine warranty claim and produce a receipt for ElCheapo oil, they'll laugh you out of the dealers.

Essentially, you'll save yourself an average of one to two hours labour for a bike that you have to take to the dealer for diagnostics anyway..... is the hastle of servicing the bike yourself really worth saving $120 for most people? OK, if you're doing huge miles every year, fair enough, but since (and this may be different in the States) most people only do 6-9k per year, it isn't a huge amount.

Of course, this is my opinion. If you want to service your own bike, go ahead. I always have on anything that's not still in warranty.

Wiz:

Indeed you got me there on the computer update...........
I have not been able to "read the fine print" as ... here in the USA we have no freaking bikes and no freaking manuals.... (well I KNOW we have no freaking bikes and my local dealer has no freaking manuals/DVDs....)

What is BMW doing to earn their $300/$500 on the 6K/$24K service?

I think I do like the approach of having dealer do the diag. check/upgrade and keeping the rest for myself.... but I'm kinda just spouting off here as I don't know what the maint. schedule includes besides oil & filter ...

could somebody list that out for us yanks? (please ;-) :nenau

Thanks,
Jim

600m/1000Km

Reading fault memory with BMW Motorrad diagnostic system
Setting service-due date and service countdown distance
Engine-oil change, with filter
Checking coolant level
Check/adjust clutch play
Checking chain tension
Checking spoke tension, adjusting if necessary
Checking tyre pressures
Checking lights and signalling equipment
Function test, engine start suppression
Final inspection and check of roadworthiness
Reading fault memory with BMW Motorrad diagnostic system
Confirming BMW Service in on-board documentation

Service Instructions

Reading fault memory with BMW Motorrad diagnostic system
Oil change, engine, with filter Annually or every 10,000 km
Checking valve clearance (for maintenance) every 20,000 km
Replace all spark plugs (as part of maintenance) every 40,000 km
Replace air filter cartridge (for maintenance) every 20,000 km
Oil change in telescopic front forks every 30,000 km
Checking coolant level
Check/adjust clutch play
Checking front brake pads and brake discs for wear
Checking rear brake pads and brake disc for wear
Checking brake fluid level, front and rear
Visually inspecting brake pipes, brake hoses and connections
Checking spoke tension, adjusting if necessary
Checking tyre pressures and tread depth
Checking chainset for wear and checking chain tension
Checking ease of movement of side stand
Checking steering-head bearing
Reading fault memory with BMW Motorrad diagnostic system
Setting service-due date with BMW Motorrad diagnostic system (for maintenance) Annually and every 10,000 km
Setting service countdown distance with BMW Motorrad diagnostic system (for maintenance) Annually and every 10,000 km
Setting service-due date and service countdown distance with BMW Motorrad diagnostic system (for maintenance) Annually and every 10,000 km
Final inspection and check of roadworthiness
Checking battery charge state
Confirming BMW Service in on-board documentation

More detailed information as to tolerances and specs is available in the BMW Repair Manual DVD.

You cannot do most of this work to the manufacturers specified standards without the BMW diagnostic computer. If the work is not done to the manufacturers standards, you may invalidate your warranty. This information is provided for reference only, and neither I nor UKGSer will accept any liability whatsoever arising out of it's use. E&OE.

Thanks Wizard.
If you live in the middle of the Atlantic ocean (Iceland) and the next authorized dealer is either in Ireland or Canada you don't really many options :tears
Open your own dealership? :nenau :augie

OK, if you're doing huge miles every year, fair enough, but since (and this may be different in the States) most people only do 6-9k per year, it isn't a huge amount.

Of course, this is my opinion. If you want to service your own bike, go ahead. I always have on anything that's not still in warranty.

Good point, my mileage is usually 2-3 times what you've stated above. Regardless, BMW parts and lubricants are not required, as long as you make the effort and keep good records, servicing the motorcycle yourself will hold up in court if a claim is made.
 
How much oil and what grade/weight?

As another do-it-yourselfer waiting for his bike to arrive stateside, I'm curious about how much oil the beast takes and what grade and weight BMW specifies. Do they suggest a brand?
 
As another do-it-yourselfer waiting for his bike to arrive stateside, I'm curious about how much oil the beast takes and what grade and weight BMW specifies. Do they suggest a brand?

My dealer never specified a brand, but said that I should only ever use 20w50 mineral oil.
 
Oil....

My dealer never specified a brand, but said that I should only ever use 20w50 mineral oil.

Uriel:

Yes... my plan at least for the first few thousand miles was to use 100% mineral oil ... here in the USA anyway, the only two recommendations that meet BMW Specs are both part-synthetic which I don't want to put into an newer engine....

If my bike EVER comes I'll talk to the shop mechanics and see what they are using... :confused:

Thanks,
Jim
 
My dealer never specified a brand, but said that I should only ever use 20w50 mineral oil.

Are you sure about that? Just had my 600 mile service, and I'm fairly certain the dealer billed me for 10w40 oil, which I think is what the handbook says too.
 
Are you sure about that? Just had my 600 mile service, and I'm fairly certain the dealer billed me for 10w40 oil, which I think is what the handbook says too.

I'm absolutely positive he's wrong!!

20/50 for boxers, 10/40 for twins. :thumb
 
I'm absolutely positive he's wrong!!

20/50 for boxers, 10/40 for twins. :thumb

Thanks for your support, Wizard!:cool:

Actually, I checked my handbook after I posted and realised my memory was having a rare good day...:D
 
you can download the factory f650gs manual for free from www.carlsalter.com On the oil grade question could this be because of the temperature differences?cheers
 
F650GS manual?

you can download the factory f650gs manual for free from www.carlsalter.com On the oil grade question could this be because of the temperature differences?cheers

Thanks!
NICE collection of manuals, but I only see the F650GS in German?
The CS manual is in english... do I need more coffee... new classes...
either is a real possibility :o
 
Hi, how much will the first 600 mile service cost on the 800gs, couple of weeks to go before I pick mine up:clap

Tim

cost me about £80 (BVM Stroud)

With many dealers it's either totally free or consumables only, so it depends upon what you've agreed.
Tim my old mate nothing is ever free:augie:augie:augie
Well admittedly SPC went down the Swanee a few weeks later, but I don't think it was all to do with me. :augie

I had my one done today at Vines for about £95, it included a quick wash too.

100 euros in activ auto BMW in slovenia, and they'll wash/polish if you bring it that far ;);)

This seems to be one of the few times when the local exchange rate counts in one's favour, my 1000km service amounted to about £28, including the wash. :eek::D:D:D

My 600m service was free. Don't know how much the next one will be, 6000m.
Catherine

About £80.00 at Ocean, Plymouth.

92€ in Athens, Greece.

$200 Cdn in Toronto

Mike

£124 - Park Lane, London. Including clock set to the wrong time and side stand cut-out doesn't work any more.

Time to find a new service supplier me thinks!

When I picked up my 650, the dealer gave me a 1st service check list, and there isn't a lot to it.

Apart from the oil and filter change, there is reading the fault memory, and checking: coolant level, clutch play, chain tension, tyre pressures, lights and signaling equipment, and the engine start suppression, as well as re-setting the service indicator.

There is no need to re-torque the head, or check the valves until 20,000 km. so I informed the dealer that I will do the first service myself (I have a gs-911 to read the fault codes). Basically, I told them they would see the bike once a year for the stuff that I can't/won't do at home, and they are fine with that.

Perhaps the 800 has a slightly different check list, but there doesn't seem to be a lot of effort to maintaining this bike. YMMV:beerjug:

120! I paid 90 something for my 800GS's first service at Hursts about 3 weeks ago.

It's usual here for the 1st service to be free... and it was. Got the wash and polish too. I might be paying for it in the second service though... lol

I'll know in a few weeks.
 
Sorry if this has been discussed before. I've searched, but didn't find anything. I'm also aware that oil threads are one of the most inconclusive topics in any motorcycle forum ...

Took my girlfriend's F650GS to the first service (1000 km) and the dealer used Motul 5100 10W40 oil. From the specs of this oil, I see it's a "semi-synthetic oil, contains ester".

Now, the handbook specifies mineral oil. What's the difference ? :confused:

I asked the guy from services about it, his answer was "I don't know the difference, but if they used it, it must be allright".

I don't trust this dealer very much (lousy work on previous bikes), but it's the only one in town. :(

Conrado, they use the semi synthetic oil in Australia too! Seems standard.

Well, that kind of reassures me. Thanks for the information.

its better oil, as long as its better than the minimum spec that the manufacturer reccomends, then its ok to use. :thumb2

I thought you had to use mineral oil for the run in period.
Otherwise the synth or semi synth oils don't allow the controlled wear needed for bedding in the moving parts ? :nenau

That kind of gets me thinking again. I know for sure that this is true for the boxer engines.

As I said, oil threads never reach a conclusion ... I guess that the best I can do is assume that the Rotax engines are different from the boxer engines and that the dealer knows what he is doing.

Thanks for the replies.

As Millard advised, If the bore is Nicklesil (plated) keep away from synth until well run in...

Hi Conrado, have you looked at the synthetic debate here?

Those of you that are using Castrol oil, what type of it are you using? There is quite a lot of options in synthetic, and part synthetic, but I have not been able to find anything that fully goes with your recommendations. Like minerals and synthetic based oils.
I have just done my 1000 km and I used "CASTROL POWER 1 GPS 4T" but I am having second thoughts.

I have been browsing through this site here:
http://www.castrol.com/castrol/extendedsectiongenericarticle.do?categoryId=9020728&contentId=7039067

Thanks
Karl
 
Help please, I need to tighten my chain and I can't find the torque setting anywhere for tightening my rear axle back up. Anyone know what this is or where to find the info?

Having a lovely time, 4500 miles so far.
Catherine.

From the Rider's Manual, Section 10 "Technical Data", page 123 " Threaded Fasteners":
Rear quick-release axle in swinging arm - 100Nm. Bl**dy tight !

Thank you!
 
GS911 diagnostic tool for F800GS/F650GS

Just invested in one of these wotnots - 5 mins install on a laptop and it works perfectly on the beta software released for the new GS twins :D

Only had a quick play last nite but will play some more over the weekend and post some further info & pics.

PS. lots of GS911 info already here if required
 
have you used it and does it erase faults

or should I say did you find any faults ????:thumb

Yes, you can erase faults - on the engine, ABS & instrument systems.

I haven't seen anything to specifically erase the service reminder, but I suspect this is just another fault code - anyone confirm????
 


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